JLG 1100SB Service Manual - Manual (Page 429)

SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS
3121265 – JLG Lift – 7-15
AUXILIARY POWER
PUMP MOTOR
M
B+
FUSIBLE
LINK
RECTIFER
REGULATOR
ALTERNATOR
STATOR
SENSING AND
SWITCHING
CIRCUITS
W
H
T /Y
E L
4 8 -1
2 (1
2 )
MTB
EMS
INTAKE HEATERS
D+
sol.
sol.
RED 1-2(10)
R
E
D
1
-1
(1
0 )
STARTER
MOTOR SOL.
STARTER
MOTOR
B
R
N
/W
H
T
4
7 -8
W
H
T /Y
E L 4
8 -3
12 VDC
BATTERY
D
E
U
T
Z
E
N
G
IN
E
B
A
T
T
E
R
Y
C
A
B
L
E
(
1 G
A
.)
W
H
T
/Y
E
L 4
8 -9
DEUTZ ENGINE 30 AMP
1
2
7
8
9
12
23
1
3
2
4
YEL/RED 2-80
ORN/RED 49-110
BLACK
BRN/BLK
J3
ORN/RED
RED
BLUE
BLACK
BRN/BLK
5
6
A
C
B
BOOM LENGTH SENSOR
STRING POT
1
2
12
23
9
10
11
12
6
5
2
1
ORANGE 8-3
ORANGE 8-2
J5
ORANGE 8-3
ORANGE 8-2
3
4
12
11
9
12
8
YEL/RED 2-82
ORN/RED 49-112
BLACK
BRN/BLK
J2
ORANGE
YELLOW
BLACK
BRN/BLK
#2 LEFT SIDE BOOM
ANGLE SENSOR
SERIAL OUTPUT
1
2
6
7
8
9
10
5
4
3
J1
YEL/RED 2-81
ORN/RED 49-111
BLACK
BRN/BLK
RED
BLUE
BLACK
BRN/BLK
RED
WHITE
BLACK
RED
WHITE
BLACK
#1 RIGHT SIDE BOOM
ANGLE SENSOR
SERIAL OUTPUT
ORANGE 7-3
ORANGE 7-2
ORANGE 7-2
ORANGE 7-3
LEFT FORWARD DRIVE PUMP
LEFT REVERSE DRIVE PUMP
RIGHT FORWARD DRIVE PUMP
RIGHT REVERSE DRIVE PUMP
ANALYZER POWER
ANALYZER RECEIVE
ANALYZER TRANSMIT
ANALYZER GROUND
RED
GREEN
WHITE
BLACK/SHIELD
1
2
3
4 RED
BLACK
SHIELD
CAN HI
CAN LO
CAN SHIELD
3
YEL/RED 2-70-2 (14)
BLACK (16)
ORANGE 60-1
YEL/RED 2-70-3 (14)
YEL/RED 2-70-4 (14)
BLACK 5 (16)
J4
1
2
3
4
5
LIFT
CYL. PIN
SHIELD
YEL/RED 2-4 (12)
YEL/RED 2-1 (12)
GENERATOR
BOOM LENGTH ANGLE MODULE
GROUND CONTROL SCH.
86 85
87
30
87a
V-BAT +
GND -
BLACK
GRAY
GRAY
BROWN
GREEN
A
B
D
E
BLACK (16)
ORN/RED 49-198
1
2
10
11
12
13
14
M
T
B T
O
E
M
R
2 E
N
G
IN
E
C
O
N
T R
O
L
ORN/RED 49-199
BLACK 0-1
A
K
L
B
DEUTZ
DIANOSTICS
PLUG
ENGINE OIL
PRESSURE
COOLANT
TEMPERATURE
EMR
ACTUATOR
ENGINE
SPEED
CAMSHAFT
CHARGE
AIR
PRESSURE
8
9
13
12
23
4
25
24
22
21
20
14
15
17
19
GRD (SPEED)
SPEED
GRD(TempAll)
GRD (ACD2)
ADC5(TEMP1)
+5Vref(ADC2)
ADC2
+5Vref(ADC4)
ADC4
GND (ADC4)
ActorOut
ActorOut
RackMeasCom
RackMeasRef 18
RackMeasSignal
ADC7(TEMP3)
E
M
R
2 E
N
G
IN
E
C
O
N
T R
O
L T
O
E
N
G
IN
E
YEL/RED 2-1-98
CAN HI RED (18)
CAN LO BLACK (18)
CAN SHIELD
2
1
2
1
1
2
3
4
1
2
3
1
2
3
4
5
A B C
C
A
N
H
I
R
E D
(
1 8 )
C
A
N
L
O
B
L A
C
K (
1 8 )
C
A N
S
H
IE
L D
14 GA. FUSE LINK
RED 1-3 (12) 14 GA. FUSE LINK
2500W
GENERATOR
5 AMP
BRN/WHT 47-20
RED
BLACK
WHITE
GREEN
WHT/YEL 48-10 (10)
WHT/YEL 48-11 (10)
W
H T
/Y
E
L 4
8 -1
3 (
8 )
IN HEAD GLOW PLUG
NOTE: ENGINE WILL ONLY
HAVE INTAKE HEATERS OR
GLOW PLUGS NOT BOTH.
CHASSIS POWER
DISTRIBUTION
RELAY
86 85
87
30
87a
30 AMP
Y
E L
/R
E
D
2
-7
0 -5
Y
E
L /R
E
D
2
-7
0 -4
Y E
L L O
W
BLU/ORN 52-6 (12)
A
B
D
E
ORN/RED
1
2
3
1
2
3
1
2
3
4
1
2
3
4
YEL/RED 2-1-4
RED 1-3
5 AMP
5 AMP
ZONE A-7 ZONE A-7
Figure 7-23. Electrical Schematic - Sheet 2 of 6
1001110936 C