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Burnham V9A User Manual

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SECTION I - GENERAL INFORMATION

Dimensional Information ............................................................................................................................................... 8

Ratings/Data .................................................................................................................................................................. 9

Locating the Unit . ........................................................................................................................................................ 10

Air Supply/Venting ....................................................................................................................................................... 11

SECTION II - CAST IRON BLOCK ASSEMBLY (Knockdown Only)

Assembly of Sections, Manual Draw-up ..................................................................................................................... 14

Assembly of Sections, Hydraulic Draw-up ................................................................................................................. 17

Hydrostatic Test ........................................................................................................................................................... 18

SECTION III - INSTALLATION INSTRUCTIONS

Knockdown

Canopy ......................................................................................................................................................................... 20

Flue Cover Plates ......................................................................................................................................................... 23

Rear Observation Port Cover ........................................................................................................................................ 24

Inspect All Boiler Seals ................................................................................................................................................ 24

Jacket Assembly .......................................................................................................................................................... 24

Burner Mounting Plate / Burner Adapter Plate ........................................................................................................... 26

Steam Trim .................................................................................................................................................................. 27

Water Trim . .................................................................................................................................................................. 27

Burner Installation ....................................................................................................................................................... 28

Package Boilers

Preparation for Installation ........................................................................................................................................... 28

Common Installation Requirements

Boiler Piping - Water Heating Applications ................................................................................................................ 29

Boiler Piping - Steam Heating Applications ................................................................................................................ 30

Boiler Piping - Domestic Hot Water (DHW) Applications .......................................................................................... 39

Tankless Heater Piping ................................................................................................................................................ 40

Electric Wiring .............................................................................................................................................................. 44

SECTION IV - OPERATING INSTRUCTIONS

Filling System ............................................................................................................................................................... 45

Adjusting Controls ....................................................................................................................................................... 45

Adjusting Burner ......................................................................................................................................................... 46

Test Controls ................................................................................................................................................................ 46

Initial Cleaning, Steam Boilers .................................................................................................................................... 46

Initial Cleaning, Water Boilers .................................................................................................................................... 47

Frequent Water Addition .............................................................................................................................................. 48

Oxygen Corrosion ........................................................................................................................................................ 48

SECTION V - SERVICE INSTRUCTIONS

Cleaning Boiler Heating Surfaces ............................................................................................................................... 49

Maintenance of Low Water Cutoff Devices ................................................................................................................ 50

Checking Burner & Controls ........................................................................................................................................ 51

Lubrication ................................................................................................................................................................... 51

General Maintenance Considerations ........................................................................................................................... 51

Attention to Boiler While Not in Operation ................................................................................................................. 51

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