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Warning – Burnham V9A User Manual

Page 30

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i. If minimum return water temperature can

be maintained at 135°F and temperature

differential across the system is at 40°F

or less, refer to Figure 26 or 27 for

recommended minimum boiler piping

details.

ii. If minimum return water temperature cannot

be maintained at 135°F or the temperature

differential across the system varies, a blend

pump is recommended as a minimum to help

protect the boiler from flue gas condensation

and/or thermal shock. See piping details in

Figure 28. Primary secondary piping with

a by-pass is an alternate to the blend pump

method and is shown in Figure 29.

d. If conditions exist where the boiler is subjected

to prolonged periods of operating conditions

below 135°F, other mixing methods such as three

or four way valves or variable speed injection

should be used. Burnham Commercial offers an

RTC Return Temperature Control kit to protect

the boiler. See separate RTC manual.

e. Multiple Boilers - Recommended minimum

multiple boiler piping is shown in Figure 30 as

primary secondary with a by-pass. The boiler

circulator will maintain a constant flow through

the boiler during every heat demand while the

by-pass diverts a portion of hot water back to

the return. Alternate minimum multiple boiler

piping is shown in Figure 31. The blend pump

will maintain constant flow through the boiler

during every heat demand and provide a hot

water blend back to the return.

f. Glycol Antifreeze Solutions - Many systems

today use ethylene or propylene glycol antifreeze

solutions as a measure for freeze protection, as

well as a pump lubricator and corrosion inhibitor.

The properties of the glycol mixture have an

impact on valve and pump sizing. All glycol

solutions have a lower specific heat than water.

This means that the glycol solution cannot

transfer heat as well as pure water, resulting in

the need for higher flow rates. In addition, the

viscosity of the glycol solution is usually higher

than water, requiring a higher pump head for the

same given flow. Consult factory for specific

applications, pump selection and flow rate.

WARNING

A properly constructed Hartford Loop must be

installed on all gravity return steam systems.

Hartford Loop is not required on pumped return

systems.

2. STEAM HEATING - For piping details, see Figure

32. Figure 33 shows a typical pumped return/boiler

feed unit arrangement. Figure 34 illustrates the

required elevations for McDonnell and Miller 150

and 63 float low water cut-offs.