JKS 2002 - Manual (Page 4)

JKS2000 / JKS2001 / JKS2002 JKS Quicker Disconnect Installation 4 Page
‰ 5. INSTALL QUICKER DISCONNECTS
 Locate the 10mm x 50mm Button Head Bolt (D)
with factory-applied thread locking compound.
 Insert the Upper End (N) of Quicker Disconnect
into U-Strap (A) and install 10mm x 50mm Button
Head Bolt (D) with External Tooth Lock Washer
(S).
 Tighten the 10mm x 50mm Button Head Bolt (D)
to 40 ft-lb. using a torque wrench with 6mm Allen
head socket.
 Slide Lower End (O) of Quicker Disconnect onto
the tapered Stainless Steel Posts (F).
 Insert Click Pins (H) as illustrated to secure.
IMPORTANT: When properly installed, the ring on
the Click Pin will “snap” against the shaft of pin.
When installed backwards, the ring does not fit
snugly against shaft.
‰ 6. INSTALL STORAGE PINS
The supplied Storage Pins (Q) can only be used on
Wrangler TJ models, or Cherokee XJ / Grand Chero-
kee ZJ models equipped with OE front skid plate.
IMPORTANT: Storage Pins must be mounted in
a location that will allow FULL suspension and
steering travel WITHOUT tire interference.
TJ Models
 Locate mounting point for Storage Pins (Q) on
chassis that allows Disconnect to reach it without
adjustment. Using a size “F” drill bit, drill a hole in
the outboard side of each chassis rail and tap with
5/16” x 18TPI tap.
 Install Storage Pins (Q) using the supplied 5/16” x
1-1/2” NC Allen Bolts (R).
XJ / ZJ Models (with OE Front Skid Plate)
 Locate mounting point for Storage Pins (Q) on OE
Front Skid Plate that allows Disconnect to reach it
without adjustment. Drill a 5/16” hole in outboard
sides of skid plate.
 Install Storage Pins (Q) using the supplied 5/16”
x 1-1/2” NC Allen Bolts (R) and 5/16” Nylock Nuts
(not supplied).
XJ / ZJ Models (without OE Front Skid Plate)
 DO NOT INSTALL supplied Storage Pins (Q) on
vehicle. Instead, swaybar and Quicker Discon-
nects may be secured to chassis with plastic wire
ties or bungee cords (not supplied).