Maintenance – JKS 9901 User Manual

Page 4

JKS part number

JKS DESCRIPTION Installation

4 Page

5. CHECK T-CASE OPERATION

Check operation of the shift lever to ensure the

transfer case fully engages all ranges.

NOTE: If necessary, adjust linkage between shift lever

and bell crank. If interference is experienced, it may

be necessary to trim the floor to provide sufficient

shift lever clearance.

6. CHECK FOR STEERING BIND

Drive vehicle a short distance while checking for

binding in the steering wheel. If no steering bind

exists, skip this section and proceed to step 7.

If steering bind exists, remove the steering slip

shaft from the vehicle and locate the two plastic

rivets that prevent it from slipping.

Remove the two plastic rivets by drilling through

them with a 1/8” drill bit.

NOTE: Alternatively, the plastic rivets may also be

removed by heating them with a torch until they melt

out.

Use a wire brush to clean the area, and re-install

the steering slip shaft assembly to vehicle.

7. POST-INSTALLATION

Check all mounting hardware to ensure it has been

correctly installed and tightened to factory torque

specifications.

Check torque specifications for all mounting hard-

ware after driving vehicle 50 miles, and after first

time off-road.

Maintenance

Check all torque specifications as part of regular vehicle

maintenance schedule.

Revision Date 10/31/2013