JKS 9901 User Manual
Page 3
JKS part number
JKS DESCRIPTION Installation
Page 3
Carefully raise the vehicle body just enough to
insert 1.25” Body Pucks (A) between body and fac-
tory body mounts
2 3 4 5 6
and
7
.
NOTE: Recessed bottom of Body Pucks must encap-
sulate factory body mounts.
With Body Pucks (A) inserted, slowly lower the
vehicle body onto mounts, ensuring correct align-
ment of body on chassis.
Apply medium strength thread locking compound
to four of the supplied 3/8” x 3-1/2” Bolts (B), one
of the 3/8” x 4” Bolts (C), and one of the 7/16” x 4”
Bolts (E).
Insert the 3/8” x 3-1/2” Bolts (B) with 3/8” Flat
Washers (D) into body mount positions
3 4 5
,
and
6
. Insert the 3/8” x 4” Bolt (C) with 3/8” Flat
Washer (D) into body mount position
2
. Insert the
7/16” x 4” Bolt (E) with 7/16” Flat Washer (F) into
body mount position
7
. Start threads but DO NOT
TIGHTEN bolts until instructed.
Repeat this procedure with body mounts
2 3
4 5 6
and
7
on the PASSENGER SIDE of
vehicle.
Insert the last remaining Body Puck (A) at body
mount
1
located beneath the grill.
Apply medium strength thread locking compound
to the last remaining 7/16” x 4” Bolt (E) and insert
with a 7/16” Flat Washer (F) into body mount posi-
tion
1
.
Using a torque wrench, tighten all 3/8” and 7/16”
Bolts (B, C and E) to 30-35 ft-lbs.
NOTE: Use care when tightening bolts to avoid crush-
ing factory rubber body mounts.
4. MODIFY FAN SHROUD
Locate the four mounting holes on the plastic fan
shroud.
Measure exactly 1” above the factory mounting
holes and mark the location with a center punch.
Drill a new 3/8” hole through all four center
punched marks.
NOTE: Grind away any plastic reinforcement webbing
that interferes with re-installation of mounting bolts.
Test fit the fan shroud to the radiator by aligning
with the new mounting holes.
Check for interference between the fan shroud and
radiator hoses, fan blades, or any other objects. If
necessary, trim the fan shroud until it completely
clears any interferences.
Secure the fan shroud and radiator to the vehicle
with the original four mounting bolts.
Remove the bolt from body mount
1
located beneath the grill.
Remove the bolts from body
mounts
2 3 4 5 6
and
7
on