Prochem Everest EFI - Manual (Page 34)

MAINTENANCE
EVEREST EFI 980197 06/30/04 4-2
* Or as often as required
** Change water pump crankcase oil after the first 50 hours
***Change engine crankcase oil and filter after the first 50 hours
****Perform drive belt, pulley and hub maintenance after the first 25 hours of operation, and then again at
100 hours
*****If using AEON PD synthetic lubricant, 4500 hours or every 2 years, whichever comes first
SERVICE SCHEDULE
Vacuum Exhaust Heat Exchanger 500 hrs Inspect cores and remove debris.
Water Pump 500 hrs Change oil**
Pulley Set Screws & Hub Cap
Screws, Water Pump Clutch Shaft
Bolts
500 hrs
Check for proper torque valves. Re-torque, if
required****
Drive Pulley 500 hrs Inspect, clean and check for pulley groove wear****
Drive Pulley 500 hrs Check pulley alignment****
Drive Belts 500 hrs Inspect and clean****
Drive Belts 500 hrs Check belt tension****
Chemical Pump & Check Valves 500 hrs Replace diaphragm and check valves.
Heater Core 500 hrs Clean and inspect.
Engine 1000 hrs Replace spark plugs.
Check Valve (Solution Outlet) 1000 hrs Inspect, clean, and repair, if needed.
Vacuum Pump 1500 hrs Drain, flush, and replace oil *****
Fuel Filter 1500 hrs Replace
Engine Yearly Flush radiator and change engine coolant.
Engine Yearly* Replace air cleaner elements.
Nitrogen Accumulator Yearly* Replace Accumulator.
Waste Tank Filters/Strainers Yearly Check for damage and blockage. Replace if needed.
Engine 2 years Replace radiator hoses and hose clamps.
Engine 3 years Replace ignition wires.