Prochem Everest EFI - Manual (Page 3)

TABLE OF CONTENTS
EVEREST EFI 980197 06/30/04
2
Machine Data Log/Overview......................... 1
Table of Contents ......................................... 2
Receiving Your Unit ...................................... 4
HOW TO USE THIS MANUAL
How to use this Manual. ............................... 1-1
SAFETY
Safety Instructions ....................................... 2-1
Hazard Intensity Level .................................. 2-3
OPERATION & SYSTEMS
Technical Specifications. .............................. 3-1
Installation Requirements ............................. 3-2
Fuel Requirements ....................................... 3-2
Engine Oil Requirements.............................. 3-2
Electronic Fuel Injection System................... 3-3
Emission Control Information........................ 3-3
Date Stamp Location .................................... 3-4
Fuel Pump and Filter .................................... 3-4
Error Codes .................................................. 3-5
Zenith Distributor Locations .......................... 3-6
Chemicals & Water. ...................................... 3-7
Components ............................................... 3-8
Water Pumping and Heat Transfer ............. 3-12
Chemical Injection System ......................... 3-15
Vacuum System.......................................... 3-16
Pre-run Inspections..................................... 3-17
Priming the Chemical Pump ....................... 3-18
Waste Pump ............................................... 3-18
Cleaning...................................................... 3-18
Upholstery Cleaning ................................... 3-19
Shutdown and Daily Maintenance (LP) ...... 3-19
High Pressure System ................................ 3-19
High Pressure Shutdown &
Return to Low Pressure .............................. 3-20
De-flooding Operations............................... 3-20
Freezing Protection..................................... 3-20
Winterizing Your Unit .................................. 3-21
Removing Anti-freeze from Unit.................. 3-22
MAINTENANCE & SERVICE
Maintenance
Maintenance Schedule ...........................4-1
Key Maintenance Checkpoints ...............4-3
Engine .....................................................4-4
Vacuum Pump ........................................4-5
Water Pump ............................................4-6
Vacuum Inlet Filter ..................................4-6
Vacuum Relief Valve...............................4-6
Vacuum Drive Belts, Pulleys And Hubs ..4-6
Water Pump Drive Belt ...........................4-7
Float Valve (Water Box) ..........................4-7
Waste Tank Strainer Basket ...................4-7
Y-Strainer (Outlet) ...................................4-7
Temperature Balance Orifice ..................4-7
Check Valve (Outlet) ...............................4-7
Chemical Pump.......................................4-7
Nitrogen Accumulator .............................4-8
Pressure Regulator .................................4-8
Vacuum Hoses........................................4-8
Pressure Hoses ......................................4-8
Chemical Simulator Valve .......................4-7
Optional Waste Pump-out .......................4-8
Engine Coolant Replacement .................4-8
General Service Adjustments
Check Valve (Solution Outlet) .................4-9
Chemical Pump.......................................4-9
Packing Nut Adjustment
(Chemical Metering & Selector Valves) ..4-10
Pressure Regulator .................................4-10
Troubleshooting ......................................4-11