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Lincoln Electric IM10077 POWER FEED 25M User Manual

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Installation.......................................................................................................................Section A

Technical Specifications .......................................................................................................A-1
Safety Precautions ...............................................................................................................A-2
Location ................................................................................................................................A-2
High Frequency Protection ...................................................................................................A-2
Arclink Control Cable............................................................................................................A-3
Cable Connections ...............................................................................................................A-3
Weld cable Sizes ..................................................................................................................A-4
Coaxial Weld Cable ..............................................................................................................A-4
Shielding Gas Connection ....................................................................................................A-5
Changing The Drive Motor Gears .................................................................................A-5, A-6
Wire Drive Configuration ......................................................................................................A-7
Procedure to Install Drive Rolls and Wire Guides ................................................................A-7
Remote Sense Lead Specification .......................................................................................A-8
Loading Spools of Wire ........................................................................................................A-8
Typical System Configurations .............................................................................................A-9

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Operation.........................................................................................................................Section B

Safety Precautions ...............................................................................................................B-1
Graphic Symbols that appear on this Machine or in this Manual .........................................B-1
Definition of Welding Terms .................................................................................................B-2
General Description..............................................................................................................B-2
Duty Cycle ............................................................................................................................B-2
Recommended Processes, Equipment Limitations, Recommended Power Sources ..........B-3
Case Front Controls .............................................................................................................B-4
On-Off Switch .......................................................................................................................B-5
Power Wave System Operation ...........................................................................B-6 thru B-22
Set-Up Feature Menu for Parameters and Definition ........................................B-23 thru B-31
Dual Procedure/Memory Buttons .......................................................................B-32 thru B-34
Internal Controls .................................................................................................................B-35
Cold Feed / Gas Purge Switch, Light Switch, Heater Switch, Pressure Arm Adjustment ..B-36
2 Step - 4 Step Trigger Operation and Graphics ................................................B-37 thru B-42
Rear Controls .....................................................................................................................B-43
Flow Meter..........................................................................................................................B-44

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Accessories ....................................................................................................................Section C

Factory Installed Equipment.................................................................................................C-1
Drive Roll Kits ......................................................................................................................C-1
Common Packages with Accessories Used...........................................................C-2 thru C-3
Installation of Water Cooling Kit ...................................................................................C-4, C-5
Water Cooled Guns..............................................................................................................C-6

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Maintenance ....................................................................................................................Section D

Safety Precautions ...............................................................................................................D-1
Routine Maintenance ...........................................................................................................D-1
Periodic Maintenance...........................................................................................................D-1
Calibration Specification.......................................................................................................D-1

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Troubleshooting .............................................................................................................Section E

How to Use Troubleshooting Guide .....................................................................................E-1
Error Fault Codes .................................................................................................................E-2
Troubleshooting Guide ...........................................................................................E-3 thru E-4

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Wiring Diagrams & Dimension Prints ...........................................................................Section F

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Parts Pages ................................................................................................................P-662 Series

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