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Warner Electric Electro-Module EM-50, EM-100, EM-180, EM-210, EM-215 User Manual

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Warner Electric • 800-825-9050

P-213 • 819-0303

Contents

Pre-Installation Instructions . . . . . . . . . . . . . . . .2
Installation Instructions . . . . . . . . . . . . . . . . . . .4
Setting Airgap . . . . . . . . . . . . . . . . . . . . . . . . . .5
Electrical Coil Data . . . . . . . . . . . . . . . . . . . . . .8
Burnishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . .9
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Overhung Load Data . . . . . . . . . . . . . . . . . . . .11
Dimensions and Specifications

EM-50-10 . . . . . . . . . . . . . . . . . . . . . . . . . .12
EM-100-10 . . . . . . . . . . . . . . . . . . . . . . . . .12
EM-180-10 . . . . . . . . . . . . . . . . . . . . . . . . .12
EM-210-10 . . . . . . . . . . . . . . . . . . . . . . . . .12
EM-50-20 . . . . . . . . . . . . . . . . . . . . . . . . . .13
EM-100-20 . . . . . . . . . . . . . . . . . . . . . . . . .13
EM-180-20 . . . . . . . . . . . . . . . . . . . . . . . . .13
EM-210-20 . . . . . . . . . . . . . . . . . . . . . . . . .13
EM-215-20 . . . . . . . . . . . . . . . . . . . . . . . . .13
EM-50-30 . . . . . . . . . . . . . . . . . . . . . . . . . .14
EM-100-30 . . . . . . . . . . . . . . . . . . . . . . . . .14
EM-180-30 . . . . . . . . . . . . . . . . . . . . . . . . .14
EM-210-30 . . . . . . . . . . . . . . . . . . . . . . . . .14
EM-50-40 . . . . . . . . . . . . . . . . . . . . . . . . . .15
EM-100-40 . . . . . . . . . . . . . . . . . . . . . . . . .15
EM-180-40 . . . . . . . . . . . . . . . . . . . . . . . . .15
EM-210-40 . . . . . . . . . . . . . . . . . . . . . . . . .15
EM-10-20 . . . . . . . . . . . . . . . . . . . . . . . . . .16
EM-10-40 . . . . . . . . . . . . . . . . . . . . . . . . . .17
EM-20-30 . . . . . . . . . . . . . . . . . . . . . . . . . .18
EM-30-40

. . . . . . . . . . . . . . . . . . . . . . . . .19

NEMA Frame Standards . . . . . . . . . . . . . .20
Warranty . . . . . . . . . . . . . . . . . . . .Back Page

Pre-Installation Instructions

A. Before installing the Electro-Module to a

motor or reducer, make certain that the EM
size and NEMA frame dimensions match
according to Table 1.

Corresponding

EM

NEMA

Shaft

C-Face

Size

Frame Sizes

Dia.

Pilot Dia.

50

48Y/56C

5/8

4-1/2

100

48Y/56C

5/8

4-1/2

180

143TC/145TC

7/8

4-1/2

210

182TC/213TC

1-1/8

8-1/2

215

213TC/215TC

1-3/8

8 1/2

Table 1

B. Check the motor for shaft endplay. If the

shaft can be moved axially .030” or more, the
module should not be installed since exces-
sive thrust may occur between the rotor and
field. The motor should not be used unless
the endplay can be reduced.

C. Install your specific modular combination

according to the installation steps specified
in Table 2. Use only those steps indicated for
each combination.

Failure to follow these instruc-

tions may result in product damage, equipment
damage, serious or fatal injury to personnel.