beautypg.com

Rough Country 909 User Manual

Page 7

background image

20. Secure the cross member to the transmission mount using the supplied 7/16” x 1 1/4” bolts. Tighten using a 5/8”

socket. See Photo 13. Tighten the stock transmission bolt.

21. Install the skid plate on the cross member using the supplied 5/16” x 1 1/4” Bolts. See Photo 14. Tighten using a

1/2” socket.

22. Adjust the lower control arm to a measurement of 29 3/4” from center of eye to center of joint and install the lower

long arm in the mount. Secure with the supplied 9/16” x 4 1/2” bolts, flat washers and lock nut. Do not tighten at this
time. See Photo 15.

23. Swing up the lower arm and install on the axle using the factory hardware. Do not tighten at this time.
24. Install the upper arm on the lower arm with the supplied 10mm x 80mm bolt, flat washer and lock nut.
25. Adjust the upper arm to a measurement of 14 5/8” from center of hole to center of joint and install on the axle making

sure to place the arm on the axle correctly with the cutout down for clearance. Secure with the supplied 10mm x
80mm bolts, flat washers and lock nuts. See Photo 16.

26. Remove the bump stop from the cup and remove the cup from the frame using a 13mm socket. See Photo 17.
27. Install the spacer bracket and reinstall the factory cup using the supplied 8mm x 95mm bolts and flat washers. See

Photo 18. Tighten using a 1/2” socket. Reinstall the rubber bump stop in the cup.

Photo 14

Install the skid plate on cross member

Photo 13

Secure the cross member to the trans mount

Photo 15

Photo 16

Install the lower arm on the cross member

Install the upper arm

Photo 17

Photo 18

Remove the bump stop cup

Reinstall the cup with spacer bracket