Rough Country 909 - Manual (Page 5)

FRONT INSTALLATION INSTRUCTIONS
1. Chock the rear wheels and jack up the front of the vehicle and support the vehicle with jack stands.
2. Support the front axle with a floor jack.
3. Remove the lower sway bar link from the axle and the sway bar using a 15mm & 18mm wrench. See Photo 1.
4. Remove the shocks using a 15mm wrench/socket for the top mount and a 13mm wrench/socket for the bottom
mount.
5. Lower the axle using the floor jack and remove the coil springs.
6. Remove the stock lower control arm using a 21mm wrench/socket. Retain factory hardware for re-use See Photo 2.
7. Remove the stock upper control arms using a torx bit and a 18MM wrench.
8. Remove the track bar using a 19mm wrench/socket from the driver side mount as shown in Photo 3 and remove
from the axle using a 15mm socket. Retain the axle hardware for reuse.
9. Remove the brake line bracket from the driver and passenger side frame using a 10mm socket. Retain the hardware
for reuse. See Photo 4.
10. Remove the lower control arm mount from the driver and passenger side flush with frame using a cut off wheel or
reciprocating saw. See Photo 5.
11. Grind smooth and paint to prevent rusting. See Photo 6.
Photo 1
Remove Lower Sway Bar Link from Axle Mount Remove Lower Control Arm
Photo 2
Photo 3
Remove Track Rod from Driver Side
Photo 4
Remove Brake Line Bracket
Photo 5 Photo 6
Remove the lower front control arm mounts Grind and paint the area