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Maintenance and lubrication, Pvt system – Polaris Magnum 330 User Manual

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MAINTENANCE AND LUBRICATION

PVT System

The basic operation of the Polaris PVT system is dependent on engine

speed and vehicle torque requirements. As engine speed increases, the

force exerted on the movable drive sheave by the flyweights also

increases. This, in turn, increases the amount of “pinch” applied to the

drive belt. Similarly, if the engine speed decreases, the amount of

centrifugal force decreases, reducing the amount of belt “pinch.”
On Polaris ATVs, the approximate gear ratio difference between high

and low range is 1:2.25. This difference in gearing affects the operation

of the PVT, especially at speeds less than 7 MPH, due to the system’s

dependence on engine speed.
For example, when operating at a ground speed of 3 MPH in low

range, the engine speed would be around 3000 RPM. This is well

above the engagement speed of 1200 - 1400 RPM. However, in high

range at 3 MPH, the engine would be running at only 1500 RPM.

Whenever operating this close to the engagement speed, the engine

may be running at a speed too low to provide the “pinch” needed to

prevent belt slip. Belt slip is responsible for creating the excessive heat

that destroys belts and causes outer clutch covers to fail.
By switching to low range while operating at low ground speeds, the

air temperature in the clutch cover is reduced by almost 160 degrees.

Reducing the temperature inside the clutch cover extends the life of the

PVT components (belt, cover, etc.).

When To Use Low Range vs. High Range

Following is a guideline for when to use low range and high range.
Low Range
S

When basic operation is at speeds less than 7 MPH

S

For heavy pulling

S

When operating in rough terrain (swamps, mountains, etc.) at low

ground speeds

High Range
S

When basic operation is at speeds greater than 7 MPH

S

When operating at high ground speeds

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