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Installation considerations, Instruction manual, Closed water systems – State Industries SHE50-100PE User Manual

Page 5: Thermal expansion, Air requirements, Contaminated air

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Servicing should only be performed by a Qualified Service Agent

installation considerations

This section of the Service Manual covers some of the critical installation requirements that, when overlooked,

often result in operational problems, down time and needless parts replacement. Costs to correct installation

errors are not covered under the limited warranty. Ensure all installation requirements and instructions

contained in the Instruction Manual that came with the water heater have been followed prior to performing

any service procedures.

instruction manual

Have a copy of the Instruction Manual that came with the water heater on hand for the model and series

number being serviced. Installation information given in this Service Manual is not a complete installation

instruction. Installation information given in this manual has a limited focus as it applies to servicing the water

heater. This Service Manual does not replace or supersede the Instruction Manual that came with the water

heater. Always refer to the Instruction Manual for complete installation instructions. If the Instruction Manual

is not on hand copies can be obtained from the manufacturers web site or by calling the technical support

phone number shown on the back cover of this manual.

closed water systems

Water supply systems may, because of code requirements or such conditions as high line pressure, among

others, have installed devices such as pressure reducing valves, check valves, and back flow preventers.

devices such as these cause the water system to be a closed system.

thermal expansion

As water is heated, it expands (thermal expansion). In a closed system the volume of water will grow when

it is heated. As the volume of water grows there will be a corresponding increase in water pressure due to

thermal expansion. Thermal expansion can cause premature tank failure (leakage). This type of failure is not

covered under the limited warranty. Thermal expansion can also cause intermittent Temperature-Pressure

Relief Valve operation: water discharged from the valve due to excessive pressure build up. This condition

is not covered under the limited warranty. The Temperature-Pressure Relief Valve is not intended for the

constant relief of thermal expansion.
A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects

of thermal expansion. Contact a local plumbing service agency to have a thermal expansion tank installed.

air reQuirements

Carefully review the requirements for combustion and ventilation air in the Instruction Manual that came

with the water heater. Failure to meet these requirements when the water heater is installed or overlooking

their importance when servicing the water heater often results in needless down time, unnecessary parts

replacement, and customer dissatisfaction.
An inadequate supply of air for combustion and ventilation often causes operational problems. A lack of

combustion and ventilation air can create a negative ambient air pressure in the installed space which can

lead to improper combustion and operational problems with pressure switches.

contaminated air

Combustion air that is contaminated can greatly diminish the life span of the water heater and water heater

components such as Igniters and Burners. Propellants of aerosol sprays, beauty shop supplies, water softener

chemicals and chemicals used in dry cleaning processes that are present in the combustion, ventilation or

ambient air can cause such damage.
Vapors from volatile compounds such as solvents, cleaners, chlorine based chemicals and refrigerants in

addition to being highly flammable in many cases, can also react to form highly corrosive substances such as

hydrochloric acid inside the combustion chamber. The results can be hazardous and cause product failure.
If the water heater is installed in beauty shops, barber shops or laundries with dry cleaning equipment, it is

imperative the water heater be installed in a direct Vent configuration so that air for combustion is derived

directly from the outdoor atmosphere through a sealed intake air pipe. See the venting installation section

in the Instruction Manual that came with the water heater for more information on direct Vent installations.

This manual is related to the following products: