Smithco Spray Star 1600P (sn 0979 – 0991) Parts & Service Manual - Manual (Page 2)

Introduction
Ser
vice
Diagrams
Par
ts
Accessories
Reference
CONTENTS
Introduction .......................................... 1-3
Introduction ....................................................................... 1
General Safe Practices .................................................... 2
Specifications ................................................................... 3
Optional Spray Equipment ............................................... 3
Service ................................................ 4-13
Maintenance ................................................................. 4-6
Axle Shaft Disassembly ............................................... 7-8
Axle Shaft Assembly ..................................................... 8-9
Service Chart .................................................................. 10
End User’s Service Chart ............................................... 11
Adjustments ................................................................... 12
Storage ........................................................................... 12
Procedure to Test 16-456 Flow Meter Cables ............... 13
Flow Meter Maintenance and Adjustment Procedure .... 13
Procedure to Re-Calibrate Flow Meter ........................... 13
Diagrams ........................................... 14-19
Hydraulic Diagram ................................................... 14-15
Wiring Diagram ........................................................ 16-17
Hydraulic Schematic ...................................................... 18
Wiring Schematic ........................................................... 19
Parts .................................................. 20-59
Body & Frame ........................................................... 20-21
Tank & Rear Fenders ............................................... 22-23
Nose Cone ............................................................... 24-27
Brake ........................................................................ 28-29
Pumps And Exhaust ................................................. 30-31
Spray Pump .............................................................. 32-33
Front Axle .................................................................. 34-35
Clutch Linkage ......................................................... 36-37
Engine and Control Panel ........................................ 38-41
Gas Tank .................................................................. 42-43
Turbo Quad Agitator ................................................. 44-45
14-371 Strainer ......................................................... 44-45
15-301 Orbitor .......................................................... 46-47
15-409 3-Speed Transmission ................................ 48-51
15-315 Hydraulic Pump ........................................... 52-53
16-989 Hypro
® Pump ................................................ 54-55
16-037 Rear Axle ...................................................... 56-57
Brake Assembly ........................................................ 58-59
Accessories .................................... 60-136
Plumbing 1602P System (Raven 440) .......................... 60-61
Plumbing 1604P System (Raven 203) .......................... 62-63
Plumbing 1607P System (TeeJet 844) .......................... 64-65
Plumbing 1610P System (Manual) ................................ 66-67
Controls 1602P System (Raven 440) ............................ 68-69
Control 1604P System (Raven 203) .............................. 68-69
Control 1607P System (TeeJet 844) ............................... 70-71
15-515 Flow Meter .................................................... 70-71
16-524 & 16-866 Motorized Control Valve ................ 72-73
16-456 Flow Meter .................................................... 72-73
10-268 3-Way Manual Valve ..................................... 74-75
14-348 Solenoid Valve ............................................. 76-77
16-986 Regulating Butterfly Valve ............................ 78-79
10-300 18’ Terrain Following Boom ........................ 80-85
15-493 Stainless Steel 18’ Auto Boom ..................... 86-89
15-577 Stainless Steel 18’ Manual Boom ............... 90-93
10-300 and 15-493 Boom Wiring Diagram ............. 94-95
Nozzle Assembly ...................................................... 94-95
14-100 Boom ............................................................ 96-97
14-100 Plumbing & 709-422 Nozzle Kit
(RAINDROP TIPS) ............................................................................ 98-99
Plumbing & Nozzle Kit Installation (RAINDROP TIPS) ........... 99
14-101 Plumbing & 709-420 Nozzle Kit
(TEEJET TIPS) ............................................................................ 100-101
Plumbing & Nozzle Kit Installation (TEEJET TIPS) ............... 101
RA Raindrop ® Tips ....................................................... 102
XR TEEJET Tips .......................................................... 103
16-906 Electric Hose Reel ................................... 104-105
16-129 Hose Reel ................................................ 106-107
14-311 Hose Reel Installation ............................. 108-109
Hose Reel Adjustments ............................................... 110
Electric Hose Reel Wiring Diagram ...................... 110-111
15-499 Foam Marker Installation .......................... 112-117
15-504 Compressor Sub Assembly ..................... 118-119
15-505 Motor Sub Assembly ................................ 120-121
15-511 Foam Nozzle Sub Assembly .................... 122-123
15-363 Fresh Water Tank For 1602P, 1604P and 1607P
.............................................................................. 124-125
10-106 Fresh Water Tank For 1610P ................... 126-127
14-305 Cab ........................................................... 128-133
15’ Star Shield Boom ............................................ 134-136
Reference ...................................... 137-138
Decal List ..................................................................... 137
Quick Reference Replacement Parts ......................... 138
Limited Warranty .................................. Inside Back Cover