Smithco Spray Star 1600P (sn 0979 – 0991) Parts & Service Manual - Manual (Page 134)

132
Accessories
ALTERNATOR PARTS LIST
PART# DESCRIPTION QUANTITY
15-473 Alternator 63Amp 1
15-475 Alternator Adjustment Bracket 1
15-344 Pump Mount Plate 1
15-478 Wire Harness (Voltmeter to Alternator) 1
15-479 Wire (Battery on Starter Solenoid to Alternator) 1
40-019 Belt 1
22-069 Nylon Ties 8" 8
HB-38-16-275 Bolt 3 /
8
- 16 x 2 3 /
4
1
HB-516-18-125 Bolt 5 / 16 - 18 x 1 1 /
4
2
HN-10-32 Nut 10 - 32 1
HN-516-18 Nut 5 /
16
- 18 2
HNTL-38-16 Lock Nut 3 /
8
- 16 1
HSM-10-32-100 Machine Screw 10 - 32 x 1 1
HW-516 Washer 5 /
16
1
HWL-10 Lockwasher 10 1
HWL-516 Lockwasher 5 /
16
2
INSTALLATION INSTRUCTIONS
1. Remove key, set park brake and block rear wheels.
2. Disconnect negative (-) battery cable at battery.
3. If you jack up machine be sure to use jack stands before you go under machine.
4. On left side of machine is the spray pump. Remove guard.
5. Place a drain pan under hydraulic pump and disconnect both hydraulic hoses from pump.
Do Not Drain Hydraulic Fluid When Hot.
6. Loosen both bolts holding pump mount plate to frame. Raise pump to loosen belt and remove belt.
Remove both bolts and take pump and plate out from under machine.
7. Place pump mount plate on bench. Loosen both set screws in pulley and remove pulley from pump. Be
careful not to loosen the woodruff key.
8. Remove both bolts that hold pump to pump mount plate and remove plate.
9. Stand pump on end with shaft pointing up and elbow and fill plug facing you. Set new pump mount plate
on pump with the both slots to the left and the slot on the end, away from you.
10. Bolt pump mount plate to pump with heads of the bolts up (against plate).
11. Put pulley on pump shaft, be sure the woodruff key is in place. With hub away from pump mount plate and
1 /
16
inch of clearance between pulley and heads of bolts. Tighten set screws.
12. Put 3 /
8
- 16 x 2 3 /
4
bolt in hole on right side furthest from you, with head on same side of pump mount plate
that the pump pulley is on. Place alternator long boss part on bolt, using 3 /
8
- 16 top lock nut to snug it up.
13. Place alternator adjustment bracket on pump mount plate, on same side as alternator. Use one
5 /
16
- 18 x 1 1 /
4
bolt, 5 /
16
lockwasher and 5 /
16
- 18 nut with head of bolt on pump mount plate. Just snug up.
14. Use the other 5 /
16
- 18 x 1 1 /
4
bolt with a 5 /
16
washer over slot to bolt alternator adjustment bracket to
alternator with a 5 /
16
lockwasher and 5 /
16
- 18 nut. Just snug up.