Smithco Spray Star 1600P (sn 0979 – 0991) Parts & Service Manual - Manual (Page 119)

117
Accessories
15-499 FOAM MARKER PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 15-537 Foamer Hose Guard 31" 2
10-256 Foamer Hose Guard 16" 2
HSDPS-14-075 Stainless Steel Pan Head Drill Screw 1 /
4
x 3 /
4
8
2 16-987 Foam Nozzle Mounting Kit 1 per boom
3 15-507 Foamer Tubing 2
4 Clear Tubing
5 15-511 Foam Nozzle 2
6 Blue Tubing
7 15-510-01 Nozzle Mounting Rod 2
8 Boom
9 16-795 Square Clamp 4
INSTALLATION INSTRUCTIONS
1. Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell.
2. Place splined end of Nozzle mounting rod (Ref 7) into top of foam nozzle (Ref 5). Tighten screw.
3. Slide two foam nozzle mounts (Ref 2) onto the rod. Place square clamps (Ref 9) on foam nozzle mounts and
mount the square clamps to the boom (Ref 8). Adjust foam nozzle mounts and clamps so nozzle assembly will
clear end of boom. Tighten foam nozzle mounts and square clamps to prevent side to side movement. Do the
same to the other side.
4. Being careful not to cut the tubing (Ref 3), cut the oversleeve back approximately 2" (5cm) to expose blue (Ref 6) and
clear tubing (Ref 4).
5. Remove blue wing nut from top connector of foam nozzle and slide it on the blue tube with the threads facing toward
end of tube. Slide blue tube all the way over the top of the small tube on foam nozzle. Slide wing nut back to the
threads and hand tighten. Follow the same steps for the clear tube and tube nut.
6. Route the tubing along underside of main frame using tie downs as necessary.
7. Install opposite ends of air-liquid tubes to compressor, again cutting back the oversleeve approximately 2" (5cm) and
inserting blue and clear tubes for the left boom section into the tubing connectors (Ref A) on the right side of compres-
sor as far as possible.
8. Follow the same steps for the right boom tubing. Notice the right boom is inserted into left side (Ref B) of compressor
(Ref C). To release tubing from compressor, hold black ring around tubing, and pull tube out.
9. Hose's must be routed on bottom of the boom square tubing.
10. Mark 6 inches in from inside edge of foamer nozzle mounting bracket on square boom tubing.
11. Screw hose guard (Ref 1) flush with top of square tubing with edge on previous mark. The channel covers hoses on
the bottom of the square tubing.
12 Install hose guard using 3 drill screws (you may want to drill a 3 /
16
pilot hole first).
13. Place another hose guard against first and install in same manner.
14. Repeat process for other boom side.
15. Connect the blue tube (Ref D) to the tank cap connector (Ref F) which is also connected to the large blue tube which
hangs below the cap. This is the soap outlet tube.
16. Connect the clear tube (Ref E) to the other connector on the tank cap. This is the air input tube. Tighten connectors
hand tight, assembly tank cap onto tank.
17. Connect small plastic electrical plug under compressor to electrical extension cable.
18. For Spray Star 1600 route extension cable under engine along the mainframe cross bar, using tie downs as neces-
sary.
19. Cut cable and strip casing, allowing enough length to connect to fuse block.
20. Strip and connect spade type terminals to each wire and use the heat shrink.
21. Connect black negative (-) wire to the ground and connect red wire to the positive (+).
22. Insert 20 amp fuse into slot which red wire was attached to.