Bryant FA4A User Manual
Service manual, Utc tech pub, Fan coil units
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UTC TECH PUB
F A X N o , 3 1 7 2 4 0 5 6 6 2
P . 0 0 1
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Service Manual
FAN COIL UNITS
; - IM'
■
S':
■ ■ Tis
■■■'-- ■ ■
f ABLE OF CONTENTS
... ■ -i'
SAFETY
considerations
................................................................. 1-3
iNTROPucTioi^ ....................................................^................................. 3
UNIT irtENTIUCATiON ........ .................................T........................2-^
PRODUCT OFEERMG..........................................................................3
FAN MOTOR STEBfi TATS......................... ....................................... 3
FA4A, FB4A, FC4B, AKD FH4A CIRCUIT BOARD
FUNCTIONJ^TROORLE^^
3^6
■ Printed GirciiitBoifd jfPCB) CqmpijSntjjt ^Layout and Description
• Unit Functions
■_. ■ , fj I
• Troubleshooting PCB
'i; ''
ELECTRIC HEATER FUNCTION
AND TROUBLESHOOTiNG^„„„„;„,,........................................6-7
*-Description of Electric Heater Components
- Troubleshooting KFA and KFB Scries Electric Heaters
FK4B FAN COIL DESCRIPTION
■
I ^'J'f
AND TROUBLESHOOTING................... .................................. 7-lS
• Integrated Controls and Motor (ICM2)
■ • PCB Layout and Description
• ,St(
5
iience of Operation
• Easy Select Configuration Taps '
• Troubleshooting PCB
" >
• Troubleshooting ICM2
'
■ it'
■ Condensed Version of Troubleshooting Motor
. and Controls
THERMOSTATIC EXPANSION VALVEis (TXV)....................... 15
' Problems Affecting "DCV
PISTON BODY CLEANING OR REPl^'CEMENT.................... 15-16
LIQUID TUBE STRAINER............................................................
coil
/
condensate
fan
removal
AND
replacement
....................................L.............................16-17
- A-Coil Units
‘ Slope Coil Units
CARE AND MAINTENANCE................ ..................................... 17-lS
■ Filter Assembly.
• Cooling Coil, Drain Tan, and Condensate Drain
• Blower Motor and Wheel
FFIA/FFIB SERVICE AND TROUBLESHOOTING................. 18-21
• Electric Heater Service
• Cleaning or Replafcmg Refrigerant Flow^Control Device
• Liquid Tube Strainer
.■ iyi:.,.
• Care and Maintenance
FD3A SERVICE AND TROUBLESHOOTING...........................21-23
• Electric Heater Service
- Cleaning or Replacing Refrigerant Flow-Control Device
• Liquid Tube Strainer
• Care and Maintenance
FG3A SERVICE AND TROUBLESHOOTING...........................23-24
- Service
• Maintenance
i ;
.iïixi-
^I3anc0ls; SM03-1
SM03-2
1-1-95
A9£071
Fig. 1—Typical Fan Coll
FA^A, FB4A, AND FC4B SMART HEAT CIRCUIT BOARD
IhJNCTION AND TROUBLESHOOTING............................... 24-29
• PCB Component Layout, Description, and Function
■ Unit Functions
• Smart Heat Operation
• Electrical Operating Sequences and Troubleshooting
, i
SAFETY CONSIDERATIONS
Ij^proper installation, adjustment, alteration, service, maintenance,
of use Can cause explosion, fire, electrical shock, or other
conditions which may cause personal injury or property damage.
CpnSult a qualiSed installer, service agency, or your distributor or
blknch for information or assistance. The qualified installer or
agency must use factory-authoriied kits or accessories when
modifying thiS;pfoduct. Refer to the individual installation instruc
tions packaged With the kits or accessories for detailed informa
tion..
Follow all Safety codes. Wear safety glasses and work gloves. Use
quenching cloth for bracing operations. Have fire extinguisher
avmlable. Read these instructions thoroughly and follow all
warnings or cautions attached to the unit. Consult local building
m'dës and National Eectricai Code (NEC) for special installation
requirements-
It is important to recognize safety information. This is the
safety-alert symbol^j^ , When you sec this symbol on the unit or in
instructions and manuals, be alert to the potential for personal
injury.
Understand the signal words DANGER, WARNING, and CAU
TION. These words are used with the safety-alert symbol, DAN-
GER identifies the most serious hazards which will result in severe
-
1
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Document Outline
- FAN COIL UNITS
- o
- INTRODUCTION
- UNIT IDENTIFICATION
- FA4A, FB4A, FC4B, AND FR4A CIRCUIT BOARD FUNCTION AND TROUBLESHOOTING
- I. PRINTED CIRCUIT BOARD (PCB) COMPONENT LAYOUT AND DESCRIPTION
- II. UNIT FUNCTIONS
- A- Transformer
- B. Indoor Fan
- pig. 4—^Wiring Diagram
- fe. If Electric Hegt Stages Will Not Turn On But Fan Will Turn On:
- ELECTRIC HEATER FUNCTION AND TROUBLESHOOTING
- I. DESCRIPTION OF ELECTRIC HEATER COMPONENTS
- A. Limit Switch
- II. TROUBLESHOOTING KFA AND KFB SERIES
- A. Discolored Wire Insulation at Tormincl
- C. No Heat
- D. Heater Will Not Turn Off
- FK4B FAN COIL DESCRIPTION AND TROUBLESHOOTING
- I. INTEGRATED CONTROLS AND MOTOR (ICM2)
- II. PCB LAYOUT AND DESCRIPTION
- III, SEQUENCE OF OPERATION
- A. Continuous Fan Mode
- И. CFM Select Configuration Taps
- IV, EASY SELECT CONFIGURATION TAPS
- A. Auxiliary Heat Range
- Fig, 6—Easy
- Select Board
- V. TROUBLESHOOTING PCB
- A. If Fan Wilt Not Turn On Ftom Thermostat:
- B, If Electric Heat Stages Will Not Turn On But Fan WIN Turn On:
- c
- 320486-301 REV. C
- C. If PCB Fuse Keeps Blowing:
- VI. TROUBLESHOOTING ICM2 FAN MOTOR
- A. If Motor Does Not Run:
- B. If Motor Does Not Run Smoothly;
- C. If Motor Shaft Does Not Rotate Smoothly:
- VII. CONDENSED VERSION OF TROUBLESHOOTING FK4B MOTOR AND CONTROLS
- + ROOM THERMOSTAT
- Fig. Э—Wiring Harness 16-Ptn Plug
- VIII. ACCESSORIES
- THERMOSTATIC EXPANSION VALVES (TXV)
- I. PROBLEMS AFFECTING TXV
- A. Low Suction Pressure
- B. High Suction Pressure
- PISTON BODY CLEANING OR REPLACEMENT
- LIQUID TUBE STRAINER
- COIUCONDENSATE PAN REMOVAL AND replacement
- I. A-COIL UNITS
- II. SLOPE COIL UNITS .
- CARE AND MAINTENANCE
- I. FILTER ASSEMBLY
- II. COOLING COIL, DRAIN RAN, AND CONDENSATE DRAIN
- III. BLOWER MOTOR AND WHEEL
- FF1A/FF1B SERVICE AND TROUBLESHOOTING
- L FAN MOTOR
- II. ELECTRIC HEATER SERVICE
- A. Limit Switch
- C. Transformer
- D. Fan Relay
- III. CLEANING OR REPLACING REFRIGERANT FLOW- CONTROL DEVICE
- IV. LIQUID TUBE STRAINER
- V. SEQUENCE OF OPERATION
- COOLING
- 316596-401 REV. B
- 40DQ500784 REV. C
- )V. LIQUID TUBE STRAINER
- V. CARE AND MAINTENANCE
- A. Motor
- Fig. 21—Checking Pulley Alignment and Tightness
- D. Cleaning or Replacing Refrigerant Flow-Control Device
- II, MAINTENANCE
- A, Return-Air Filter
- B. Coil, Drain Pan, and Condensate Drain
- FA4A, FB4A. AND FC4B SMART HEAT CIRCUIT BOARD FUNCTION AND TROUBLESHOOTING
- I. PCB COMPONENT LAYOUT, DESCRIPTION, AND FUNCTION
- UNIT FUNCTIONS
- A. Transformer
- B. Electric Heat
- TABLE 7—ELECTRIC
- C. Acces^Órics
- D. Blower
- HEATER STAGE LIMITING
- IIL SMART HEAT OPERATION
- A. Cooling
- C- Defrost
- P. Troubleshooting PrInted-CIrcult Board (Diagnostic LED)
- IV. ELECTRICAL OPERATING SEQUENCES AND TROUBLESHOOTING
- B. Continuous Fan
- C. Cooling
- D. Heating (Compressor Only)
- TABLE 9--TROUBL1ESHOOTING VOLTAGE READINGS AND TEST POINTS
- INPUT VOLTAGES
- Li and L2
- SEC1 and SEC2
- Y and C
- R Checking Sequencer Operation
- following:
- 320486-301 REV. C