Tuffy Security 103 - Manual (Page 3)

Page 3 of 5 - 6/4/2008 – Rev122006
1. Apply the Rubber Seal provided to the lid so that it will seal up against the console when closed.
Check the lock operation.
2. Route the wires for your stereo, CB, or speaker up along the roll bar and leave plenty of extra wire.
Stock Jeep Wranglers 2000 or earlier
3. Remove the footman loop from the top center of the windshield frame using a T-20 torx wrench. Save
all hardware.
4. Using (2)10-32x1/2” Flat Phillips machine screws and (2)10-32 Locknuts bolt the footman loop to the
Lower Adjustment Piece as shown in Figure 1.
Stock Jeep Wranglers 2001-2002, Stock Jeep Wranglers and Rubicons 2003+, Vehicles with a full roll
cage
5. If you have a bikini top or if you plan to get a bikini top, you will need to purchase a footman loop.
Most large hardware stores have footman loops in stock- You will need one with hole spacing of
2-1/4” center to center.
6. Using (2)10-32x1/2” Flat Phillips machine screws and (2)10-32 Locknuts bolt the footman loop to the
Lower Adjustment Piece as shown in Figure 1.
7. Refer to Figure 2 and place the Upper and Lower Adjustment pieces around the rear roll bar. Route
the previously run electrical wires from the roll bar through them. Notice that the upper piece wraps
outside of the lower piece on the top and sides. Also notice that that upper piece has nuts inserted,
make sure that at the back of the two pieces that the upper piece is inside the lower piece, See Figure 3.
8. Using the (2) 10-32x3/8” Panhead Phillips Machine Screws, loosely screw the two pieces together as
shown in Figure 3.
Stock Jeep Wranglers 2000 or earlier, Stock Jeep Wranglers 2001-2002, Vehicles with a full roll cage
9. Insert the 3” Carriage bolts through the Upper Adjustment Piece as shown in Figure 4. These will be
tightened later in the installation.
10. Route the wires through either of the side passageways on the console body to where the electronic
equipment will be mounted. Angle the rear portion, previously mounted to the roll bar, toward the
floor at about 45 degrees. Carefully slide the console body over the previously mounted rear portion.
Stock Jeep Wranglers 2000 or earlier
11. Carefully rotate the console up until the holes in the front of the console line up with the holes in the
windshield frame where the footman loop was. Use the original footman loop hardware to bolt the
console to the windshield frame. BE CAREFUL NOT TO TEAR THE ROLL BAR PADDING!
Stock Jeep Wranglers 2001-2002
12. Slip the footman loop bracket around the existing footman loop by inserting the bent flange on the
bracket behind the footman loop from the top down. Carefully rotate the console up until the holes in
the front of the console line up with the holes in the footman loop bracket. BE CAREFUL NOT TO
TEAR THE ROLL BAR PADDING! Use the (2)1/4-20x3/8” Socket Head Cap Screws and (2)1/4”
Washers to fasten the console to the bracket. See Figure 5.
Stock Jeep Wranglers and Rubicons 2003+
13. Place the 103 Loop Bracket over the hook at the top center of the windshield frame. Carefully rotate
the console up until the holes in the front of the console line up with the holes in the Loop Bracket. BE
CAREFUL NOT TO TEAR THE ROLL BAR PADDING! Using the (2)1/4-20x3/8” Socket Head
Cap Screws and (2)1/4” Washers bolt the console to the bracket. Using (1)10-32x1 Button Head
Screw and (1) 3/16” Washer bolt the console through the hook to the Loop Bracket. Tighten until
snug. See Figure 6.