Tuffy Security 046 - Manual (Page 2)

Page 2 of 3 - 1/28/2008 – Rev122006
1. Install rubber seal on lid and rear doorframe. (SEE FIGURE 1 AND FIGURE 2)
2. For packaging reasons the cargo box is shipped without the finger pull lever installed on the rear door. The pushbutton will have
to be removed and reinstalled with the finger pull lever. Before removing the pushbutton make sure it is in the unlocked position
and observe the cam location so it can be remounted in the same position. Remove the pushbutton by loosening the large nut on
the backside of it and maneuvering it through the hole. Slide the finger pull lever on the pushbutton. Remount the pushbutton
with the cam in the proper location and tighten the large nut. (SEE FIGURE 3)
3. Skip to the mounting instructions that apply to the vehicle which the cargo box will be mounted in.
CJ-7 (1976-1986) MOUNTING INSTRUCTIONS
1. Take out rear seat by removing seat-mounting bolts on the two front seat brackets and along the back seat mounting
bracket.
2. Place cargo box in Jeep bed.
3. Using the (2) 7/16 x 1 ¼ bolts and washers secure the cargo box down through mounting holes 3 and 5. (SEE
FIGURE 4)
WARNING!
Make sure that there is nothing under the vehicle that will be damaged by the drill bit when drilling.
4. If additional stability is required, mark (2) holes on the floor corresponding with holes 1 and 2. Remove cargo box.
Drill (2) ½” holes corresponding with mounting holes 1 and 2 and secure with (2) 3/8 x 1 bolts, (2) nuts, and (4)
washers. (SEE FIGURE 4)
WRANGLER YJ (1987-1995) MOUNTING INSTRUCTIONS
1. Take out the rear seat by removing the seat-mounting bolts on the two front seat brackets.
2. Remove all of the seat belt hardware including hardware on the side-walls for the seat belt harnesses if applicable.
3. Remove both catches for the fold and tumble seats on the side-walls
4. Place cargo box in the Jeep bed
5. Using the (1) 7/16 x 1 ¼ bolt and washer secure the cargo box down through mounting hole 4. (SEE FIGURE 4)
WARNING!
Make sure that there is nothing under the vehicle that will be damaged by the drill bit when drilling.
6. Mark (2) holes on the floor corresponding with holes 1 and 2. Remove cargo box. Drill (2) ½” holes corresponding
with mounting holes 1 and 2 and secure with (2) 3/8 x 1 bolts, (2) nuts, and (4) washers. (SEE FIGURE 4)
WRANGLER TJ (1997-CURRENT) MOUNTING INSTRUCTIONS
1. Take out the rear seat by removing the seat-mounting bolts on the two front seat brackets.
2. Remove all seat belt hardware including the hardware on the side-walls for the seat belt harnesses.
3. Remove both catches for the fold and tumble seats on the side-walls
4. Place cargo box in the Jeep bed
5. Using the (1) 7/16 x 1 ¼ bolt and washer secure the cargo box down through mounting hole 4. (SEE FIGURE 4)
6. Using the (2) 8mm metric bolts and 5/16 washers secure the cargo box down through mounting holes 1 and 2. (SEE
FIGURE 4)
WRANGLER JK (2007 – CURRENT) 2 & 4 DOOR MOUNTING INSTRUCTIONS
7. Take out the rear seat on 2 door model.
8. Remove the factory floor storage cover. Place the cargo box in the Jeep bed. Position the cargo box as far toward
the drivers side as possible and just in front of the jack access opening on the flat portion of the Jeep bed.
9. Mark the (2) spots in the vehicle under holes #8 and 9 using the cargo box as a template for drilling. (SEE FIGURE 2)
WARNING!
Make sure that there is nothing under the vehicle that will be damaged by the drill bit when drilling.
10. Remove the cargo box and drill out the (2) marked spots with a ½” drill bit.
11. Using (2) 3/8” x 1” bolts, (2) 3/8” nuts and (4) 3/8” washers fasten the cargo box down through holes 8 and 9. (SEE
FIGURE 2)