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Carrier V2203-DI (26--00128) User Manual

Page 16

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1--9

62--11362

1.7.1 Engine Body (Continued)

Item

Factory Specification

Allowable Limit

Camshaft

Side Clearance

0.07 to 0.22 mm

0.0028 to 0.0086 in.

0.3 mm

0.012 In.

Camshaft

Alignment

--

0.01 mm

0.0004 in.

Cam (Lobe)

Height (Intake)

Height (Exhaust)

33.27 mm

1.310 in.

33.47 mm

1.318 in.

33.22 mm

1.308 in.

33.42

1.316 in.

Camshaft Journal to Cylinder Block Bore

Camshaft Journal

Cylinder Block Bore

Clearance

O.D.

I.D.

0.050 to 0.091 mm

0.0020 to 0.0035 in.

39.934 to 39.950 mm

1.5722 to 1.5728 in.

40.000 to 40.025 mm

1.5748 to 1.5757

0.15 mm

0.00059 in.

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Piston Pin Bore

I.D.

25.000 to 25.013 mm

0.98425 to 0.98476 in.

25.05 mm

0.9862 in.

Second Ring to Ring Groove

Clearance

0.093 to 0.128 mm

0.00367 to 0.00503 in.

0.2 mm

0.0079 in.

Oil Ring to Ring Groove

Clearance

0.020 to 0.060 mm

0.00079 to 0.0023 in.

0.15 mm

0.0059 in.

Top Ring

Ring Gap

0.20 to 0.35 mm

0.0079 to 0.013 in.

1.25 mm

0.0492 in.

Second Ring

Ring Gap

0.40 to 0.55 mm

0.016 to 0.021 in.

1.25 mm

0.0492 in.

Oil Rng

Ring Gap

0.25 to 0.45 mm

0.0099 to 0.017 in.

1.25 mm

0.0492 in.

Connecting Rod

Alignment

--

0.05 mm
0.002 in.

Piston Pin to Small End Bushing

Piston Pin

Small End Bushing

Clearance

O.D.

I.D.

0.014 to 0.036 mm

0.00056 to 0.0014 in.

25.004 to 25.011 mm

0.98441 to 0.98468 in.

25.025 to 25.040 mm

0.98524 to 0.98582 in.

0.15 mm

0.0059 in.

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Crankshaft

Alignment

--

0.02 mm

0.0008 in.

Crankshaft Journal to Crankshaft Bearing1

Crankshaft Journal

Crankshaft Bearing1

Oil Clearance

O.D.

I.D.

0.040 to 0.118 mm

0.00158 to 0.00464 in.

59.921 to 59.940 mm

2.3591 to 2.3598 in.

59.980 to 60.039 mm

2.3615 to 2.3637 in.

0.2 mm

0.0079 in.

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