Belt Drives CC-140 - Manual

BELT DRIVES LTD .
CC-140 SPORTSTER COMPETITOR CLUTCH
INSTALLATION INSTRUCTIONS
“This kit must be installed by a qualified mechanic / technician”
Read this complete instruction guide before you attempt installation, this will help to verify that you
have all of the correct tools to perform and complete your upgrade to our Competitor Clutch. You will
need a factory service manual and parts catalog for reference on: “torque specifications”, “removal of”
“part numbers”, ETC., Gaskets, seals and hard parts will change through the years, so be sure to have
the correct manuals for your particular year and model XL, all gaskets, seals, retaining rings and oil must
be replaced. You will need a large clean surface area to set aside the parts you are to remove, oil drain
pan/s, rags, a 10-12 ton press, diaphragm clutch spring compressing tool and a good set of motorcycle
mechanic tools.
“Remember to pre soak your new clutch plates in new XL transmission and primary chain case
lubricant prior to installing them into your new CC-140 Competitor Clutch”
1. Support and safely secure motorcycle, refer to service manual for primary cover removal.
2. Remove chain inspection cover “(2) screws” and gasket.
3. Place drain pan under primary drain plug, drain primary / trans. Fluid (drain plug drains both).
FIGURE #1
4. Remove shift lever, rubber spacer and or linkage as necessary.
5. Remove left foot peg and support bracket all in one piece, (mid control models).