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Installing the condensing unit – Vintage Cellars Mini Ceiling Mount User Manual

Page 35

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Refrigerant Piping Procedure

When installing/routing the line set, cap both ends of each tube to prevent material or debris from entering the tubing.

Prior to connecting the piping, loosely connect the refrigerant gauges to the service ports of the suction and liquid line service

valves. Purge the charging hoses with dry nitrogen and tighten the hose connections. Remove the service valve caps and turn

the valve stem clockwise (half of a complete turn) in order to unseat the valve and open the service port. The valve comes in a

back seated position from the factory. Keep the piping port sealed until ready to connect to the vacuum pump.

Cleanliness is of the utmost importance. All horizontal suction piping should be pitched toward the Condensing Unit 1/2” for

every 10’ of pipe. During any brazing procedure, dry nitrogen should be purged through the fitting at a slow rate to prevent

formation of highly abrasive copper oxide. Make sure there are no obstructions to the flow which would cause pressure build up

and the brazed fittings to leak. After leak testing and confirming there are no leaks, insulate suction line with 1/2” wall thickness

Armaflex or equal insulation. Seal all seems using Armaflex 520 Foam Insulation Adhesive or equivalent. Wrap each seam using
line set tape.

Liquid Line Piping Procedure

It is required to use a 1/4” OD copper tube liquid line. When making connections keep the ends sealed until ready to fit the tube.

First connect the supplied refrigerant drier close to the liquid service valve (king valve) on the receiver. Downstream, connect

the moisture indicating sight glass in an easily visible location. Run the tubing to the Evaporator Unit (Fan Coil Unit) location

and fit to the liquid line stub from the Evaporator Unit (Fan Coil Unit). Energize the Evaporator Unit (Fan Coil Unit) and set the

temperature controller to call for cooling. This will activate the liquid line solenoid valve. Uncap the suction pipe to prevent

obstructed nitrogen flow. Open the nitrogen to allow a slow flow and braze the liquid line fitting. Do not shut off the nitrogen
and power until the suction line is brazed.

Suction Piping Procedure

Slide Aramaflex insulation over the tubing for the entire length of the tube and keep the end of the tube sealed during this

procedure. Keep the tubing sealed while running the connection points and fit the suction tube to the Evaporator Unit (Fan

Coil Unit) outlet connection. Install a Schrader Type Access Valve at the outlet of the Evaporator Unit (Fan Coil Unit) to allow for

superheat checking. If there are brazed fittings along the length of the tube, apply the insulation after leak testing.

After All Piping Ran and Ready for the Brazing Process

Energize the Evaporator Unit (Fan Coil Unit) and set the temperature controller to call for cooling. Open the liquid line service

valve and bleed the nitrogen through both the liquid and suction line. Loosen the suction gauge hose to relieve pressure during

the brazing process. Braze the connections and cool them off quickly.

Leak Testing

Using dry nitrogen, pressurize the system to 200 psi. Check to see if there is a noticeable pressure drop. If so, locate and fix leak.

With pressure at 200 psi, check for leaks with a refrigerant leak detector and/or soap bubbles. Confirm the pressure holds at 200

psi for 30 minutes. If not, check again for leaks and repair, then perform another leak test. When it is confirmed that there are no

leaks, release the nitrogen pressure and leave the solenoid valve energized.

INSTALLING THE CONDENSING UNIT