Oldcastle BuildingEnvelope ICR-225 - Manual (Page 2)

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
March 2012
Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
I C R - 2 2 5 - I N S T A L L A T I O N M A N U A L
General Information
Product Use....................................................................................................................Page 1
Protection and Storage...................................................................................................Page 1
Check Material ...............................................................................................................Page 2
Field Conditions..............................................................................................................Page 2
Cleaning Materials..........................................................................................................Page 2
Expansion Joints ............................................................................................................Page 2
Suggestions for Improving System Thermal Performance.............................................Page 3
Frame Configurations ..............................................................................................................Page 4
TYPE “A” INSTALLATION (Verticals Run Through)
Section 1: Frame Fabrication and Assembly
1.1 Measuring Opening................................................................................................Page 5
1.2 Cutting Material ......................................................................................................Page 5
1.3 Vertical Mullion Fabrication ....................................................................................Page 6
1.4 Intermediate Horizontal Fabrication .......................................................................Page 6
1.5 Weep Hole Fabrication for Sill & Horizontal ...........................................................Page 6
1.6 Weep Hole Fabrication for Face Caps ...................................................................Page 6
1.7 Head Anchor Fabrication........................................................................................Page 6
Section 2: Frame Assembly
2.1 Applying Mull Caps..............................................................................................Page 8
2.2 Installing Face Covers..........................................................................................Page 8
2.3 Sealing Horizontals to Verticals............................................................................Page 8
2.4 Installing Head, Sill & Horizontals ........................................................................Page 9
2.5 Installing Optional Horizontal for Shear Block Installation....................................Page 9
Section 3: Frame Installation
3.1 General Frame Installation ...................................................................................Page 11
3.2 Zone Plug Installation...........................................................................................Page 12
3.3 Applying Perimeter Seal.......................................................................................Page 12
3.4 SSG Bridge Installation ........................................................................................Page 12
TYPE “B” INSTALLATION (Head & Sill Run Through)
Section 4: Frame Fabrication and Assembly
4.1 Measuring Opening ................................................................................................Page14
TABLE OF CONTENTS
Frame Fabrication Detail......................................................................................................Page 7
Frame Assembly Detail......................................................................................................Page 10