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TABLE OF CONTENTS
SECTION 4:
OPERATION ........................................................................................... 4-1
4.01
Front Panel ..................................................................................................... 4-1
4.02
Welding Current Control Explanation .............................................................. 4-4
4.03
STICK (SMAW) Electrode Polarity................................................................... 4-5
4.04
Effects of Stick Welding Various Materials ...................................................... 4-5
4.05
GTAW Electrode Polarity ................................................................................. 4-6
4.06
Guide for Selecting Filler Wire ........................................................................ 4-6
4.07
Tungsten Electrode Current Ranges ................................................................ 4-6
4.08
Shielding Gas Selection .................................................................................. 4-6
4.09
Tungsten Electrode Types ............................................................................... 4-7
4.10
TIG Welding Parameters for Steel ................................................................... 4-7
4.11
Arc Welding Practice ....................................................................................... 4-7
4.12
Welding Position ............................................................................................. 4-8
4.13
Joint Preparations ........................................................................................... 4-9
4.14
Arc Welding Technique ................................................................................. 4-10
4.15
The Welder .................................................................................................... 4-10
4.16
Striking the Arc ............................................................................................. 4-10
4.17
Arc Length .................................................................................................... 4-10
4.18
Rate of Travel ................................................................................................ 4-11
4.19
Making Welded Joints ................................................................................... 4-11
4.20 Distortion ...................................................................................................... 4-134.21
The Cause of Distortion ................................................................................ 4-13
4.22
Overcoming Distortion Effects ...................................................................... 4-14
SECTION 5:
SERVICE ............................................................................................... 5-1
5.01
Maintenance and Inspection ........................................................................... 5-1
5.02
STICK (SMAW) Welding Problems ................................................................ 5-2
5.03
TIG Welding Problems ................................................................................... 5-3
5.04
Power Source Problems ................................................................................ 5-4
SECTION 6:
KEY SPARE PARTS ................................................................................... 6-1
6.01 Replacement Parts-161 STL ................................................................................. 6-26.02 Replacement Parts-201 TS .................................................................................. 6-4
APPENDIX 1: OPTIONS AND ACCESSORIES
APPENDIX 2: SYSTEM SCHEMATIC - 161 STL
APPENDIX 3: SYSTEM SCHEMATIC -201 TS
LIMITED WARRANTY
WARRANTY SCHEDULE 3