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10 leak testing the system, 11 when you finish using the regulator, 12 storage of the regulator – Tweco 201 ts Thermal Arc User Manual

Page 30

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THERMAL ARC 161 STL, 201 TS

INSTALLATION

Installation 3-12

Manual 0-5203

10. On all cylinders, except acetylene, open the valve

completely to seal the valve packing. On gaugeless

regulators, the indicator will register the cylinder

contents open.

11. On acetylene cylinders, open the valve 3/4 of a turn

and no more than 1-1/2.

!

WARNING

Acetylene delivery pressure must not exceed

15 PSIG (103 kPa) or 30 PSIG (207 kPa).

Acetylene can dissociate (decompose with

explosive violence) above these pressure

limits.

CAUTION

Keep the cylinder valve wrench, if one is

required, on the cylinder valve to turn off the

cylinder quickly, if necessary.

12. Attach the desired downstream equipment.

3.10 Leak Testing the System

Leak test the system before putting into operation.

1. Be sure that there is a valve in the downstream

equipment to turn off the gas flow.

2. With the cylinder valve open, adjust the regulator

to deliver the maximum required delivery

pressure.

3. Close the cylinder valve.
4. Turn the adjusting screw/knob counterclockwise

one turn.
a) If the high-pressure gauge reading drops,

there is a leak in the cylinder valve, inlet fitting,

or high-pressure gauge.

b) If the low-pressure gauge drops, there is a

leak in the down stream equipment, hose, hose

fitting, outlet fitting or low-pressure gauge.

Check for leaks using an approved leak detec-

tor solution.

c) If the high-pressure gauge drops and the low-

pressure gauge increases at the same time,

there is a leak in the regulator seat.

d) If the regulator requires service or repair, take

it to a qualified repair technician.

5. Once leak testing has been performed and there

are no leaks in the system, slowly open the

cylinder valve and proceed.

!

WARNING

If a leak has been detected anywhere in the

system, dis continue use and have the system

repaired. DO NOT use leaking equipment. Do

not attempt to repair a leaking system while

the system is under pressure.

3.11 When You Finish Using the

Regulator

1. Close the cylinder valve.
2. Open the valve on the downstream equipment.

This drains all pressure from the system.

3. Close the valve on the downstream equipment.
4. Turn the adjusting screw counterclockwise to

release the ten sion on the adjusting spring.

5. Check the gauges after a few minutes for

verification that the cylinder valve is closed

completely.

3.12 Storage of the Regulator

When the regulator is not in use and has been removed

from the cylinder, it should be stored in an area where

it will be pro tected from dust, oil, and grease. The inlet

and outlet should be capped to protect against internal

contamination and prevent insects from nesting.

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