Tweco 100 Ultra-Cut(March 2013) User Manual
100 ultra-cut, Operating manual, Plasma cutting system w/automated gas control
Table of contents
Document Outline
- SECTION 1: GENERAL INFORMATION
- 1.01 Notes, Cautions and Warnings
- 1.02 Important Safety Precautions
- 1.03 Publications
- 1.04 Note, Attention et Avertissement
- 1.05 Precautions De Securite Importantes
- 1.06 Documents De Reference
- 1.07 Declaration of Conformity
- 1.08 Statement of Warranty
- SECTION 2: SPECIFICATIONS
- 2.01 General Description Of The System
- 2.02 Plasma Power Supply
- 2.03 Remote Arc Starter
- 2.04 Gas Control Module
- 2.05 Precision Plasma Cutting Torch
- 2.06 Specifications & Electrical Requirements
- 2.07 System Component Layout
- 2.08 Power Supply Dimensions
- 2.09 Power Supply Rear Panel Features
- 2.10 Gas Requirements
- 2.11 Gas Applications
- 2.12 XTTM-300 Torch Specifications
- SECTION 3: INSTALLATION
- 3.01 Installation Requirements
- 3.02 System Layout
- 3.03 Cables & Leads Identification
- 3.04 Lift the Power Supply
- 3.05 Remove the Connections Cover
- 3.06 Connect Work Cable and Pilot and Negative Leads
- 3.07 Ground Connections
- 3.08 Connect Coolant Leads
- 3.09 Connect Control Cables for CNC, Remote Arc Starter, and DMC-3000
- 3.10 Connect TSC-3000 Cable and DMC-3000 Fiber Optic Cable to CCM
- 3.11 Set Switches on the Command - Control Module
- 3.12 Height Control Connections
- 3.13 DMC-3000 Gas Manifold Control Installation
- 3.14 DPC-3000 Gas Pressure Control Installation
- 3.15 Fiber Optic Cable Installation from CCM to DMC-3000.
- 3.16 Fiber Optic Cable Installation From DMC-3000 to DPC-3000
- 3.17 Install TSC-3000 Touch Screen Control
- 3.18 Install Remote Arc Starter
- 3.19 Connecting Torch
- 3.20 Install Consumable Torch Parts
- 3.21 Complete the Installation
- SECTION 4: OPERATION
- 4.01 Power Supply Control Panel
- 4.02 Start-Up Sequence
- 4.03 TSC-3000 Navigation Functions
- 4.04 TSC-3000 Initial Setup ONLY
- 4.05 TSC-3000 Selecting New Process
- 4.06 TSC-3000 Selecting Recently Used Process
- 4.07 TSC-3000 Creating a Custom Process
- 4.08 Back up and Restoration of Custom Processes.
- 4.09 Sequence of Operation
- 4.10 Gas Selection
- 4.11 Power Supply Status Codes
- 4.12 DMC-3000 Status Codes
- 4.13 DPC-3000 Status Codes
- SECTION 5: MAINTENANCE
- 5.01 General Maintenance
- 5.02 External Coolant Filter Cleaning Procedure
- 5.03 Internal Coolant Filter Cleaning Procedure
- 5.04 Coolant Replacement Procedure
- 5.05 Remote Arc Starter: Service Chart
- 5.06 Remote Arc Starter: Spark Gap Adjustment
- SECTION 6: REPLACEMENT ASSEMBLIES & PARTS
- 6.01 Main Component / System Replacement
- 6.02 System Layout
- 6.03 Recommended Gas Supply Hose
- 6.04 Leads and Cables
- 6.05 Power Supply External Replacement Parts
- 6.06 Power Supply Replacement Parts - Right Side
- 6.07 Power Supply Replacement Parts - Right Side
- 6.08 Power Supply Replacement Parts - Right Side
- 6.09 Power Supply Replacement Parts - Front Panel
- 6.10 Power Supply Replacement Parts - Front Panel
- 6.11 Power Supply Replacement Parts - Right Side
- 6.12 Power Supply Replacement Parts - Rear Panel
- 6.13 Power Supply Replacement Parts - Right Side
- 6.14 Power Supply Replacement Parts
- 6.15 Power Supply Replacement Parts - Right Side
- 6.16 Power Supply Replacement Parts
- 6.17 Power Supply Replacement Parts - Right Side
- 6.18 DFC-3000 Automated Gas Control System Replacement Componants
- 6.19 DMC-3000 Gas Control Module Replacement Parts
- 6.20 DPC-3000 Gas Control Module Replacement Parts
- 6.21 TSC-3000 Touch Screen Control Remote and Internal Replacement Parts
- 6.22 Remote Arc Starter (RAS-1000) Replacement Parts
- 6.23 Remote Arc Starter (RAS-1000) Replacement Parts
- 6.24 Command & Control Module For Auto Gas Control - Replacement Parts
- SECTION 7. TORCH MAINTENANCE
- 7.01 Consumable Removal
- 7.02 O-Ring Lubrication
- 7.03 Parts Wear
- 7.04 Torch Consumables Installation
- 7.05 Coolant Leak Trouble-Shooting
- APPENDIX 1: Remote Arc Starter Schematic
- APPENDIX 2: DMC-3000 PCB Layout
- APPENDIX 3: DPC-3000 PCB Layout
- APPENDIX 4: TSC-3000 PCB Layout
- APPENDIX 5: CCM Input / Output PCB Layout
- APPENDIX 6: CCM CPU PCB Layout
- APPENDIX 7: CNC
- A7.01 CNC functions
- A7.02 CNC Input / Output Descriptions
- A7.03 Simplified CNC Circuit.
- A7.04 CNC Connections.
- APPENDIX 8: SERIAL COMMUNICATIONS
- A8.01 Cables and Switch Settings for 2 and 4 Wire
- APPENDIX 9: Schematic, 230-460V, Chopper Pilot
- APPENDIX 9: Schematic, 230-460V, Chopper Pilot Cont.
- APPENDIX 10: Schematic, CCC 400V, w/ Chopper Pilot
- APPENDIX 10: Schematic, CCC 400V, w/ Chopper Pilot Cont.
- APPENDIX 11: Schematic, CE 400V, Chopper Pilot
- APPENDIX 11: Schematic, CE 400V, Chopper Pilot Cont.
- APPENDIX 12: Schematic, CSA 600V, Chopper Pilot
- APPENDIX 12: Schematic, CSA 600V, Chopper Pilot Cont.
- APPENDIX 13: Schematic, DFC-3000 Auto Gas Box System
- APPENDIX 14: PUBLICATION HISTORY