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Tweco 102 Cutmaster User Manual

Page 6

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TABLE OF CONTENTS

4T.04 Hand Torch Operation ..............................................................................4T-3
4T.05 Gouging ....................................................................................................4T-6
4T.06 Mechanized Torch Operation ...................................................................4T-7
4T.07 Parts Selection for SL100 Torch Cutting ..................................................4T-9
4T.08 Recommended Cutting Speeds for SL100 Torch With Exposed Tip ......4T-10
4T.09 Recommended Cutting Speeds for SL100 Torch With Shielded Tip ......4T-14

PATENT INFORMATION .....................................................................................................4T-18

SECTION 5 SYSTEM:

SERVICE .........................................................................................................................5-1

5.01

General Maintenance .................................................................................5-1

5.02

Maintenance Schedule ...............................................................................5-2

5.03

Common Faults ..........................................................................................5-2

5.04

Fault Indicator .............................................................................................5-3

5.05

Basic Troubleshooting Guide ......................................................................5-4

5.06

Power Supply Basic Parts Replacement ....................................................5-6

SECTION 5 TORCH:

SERVICE .......................................................................................................................5T-1

5T.01 General Maintenance ...............................................................................5T-1
5T.02 Inspection and Replacement of Consumable Torch Parts .......................5T-2

SECTION 6:

PARTS LISTS ..................................................................................................................6-1

6.01 Introduction .................................................................................................6-1
6.02

Ordering Information ...................................................................................6-1

6.03

Power Supply Replacement .......................................................................6-1

6.04

Replacement Power Supply Parts ..............................................................6-2

6.05

Options and Accessories ............................................................................6-2

6.06

Replacement Parts for Hand Torch ...........................................................6-3

6.07

Replacement Parts - for Machine Torches with Unshielded Leads ............6-4

6.08

Replacement Shielded Machine Torch Leads Assemblies ........................6-6

6.09

Torch Consumable Parts (SL100) ..............................................................6-7

APPENDIX 1: SEQUENCE OF OPERATION

(BLOCK DIAGRAM) ....................................................................................................... A-1

APPENDIX 2: DATA TAG INFORMATION ............................................................................ A-2

APPENDIX 3: TORCH PIN - OUT DIAGRAMS ...................................................................... A-3

APPENDIX 4: TORCH CONNECTION DIAGRAMS .............................................................. A-4

APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS ...................................................... A-6

APPENDIX 6: SYSTEM SCHEMATIC, 600V UNITS ............................................................. A-8

APPENDIX 7: Publication History......................................................................................... A-10