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02 preparations for operation, Preparations for operation -2, Cutmaster 102 – Tweco 102 Cutmaster User Manual

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CUTMASTER 102

OPERATION

Manual 0-4997

4-2

4.02 Preparations for Operation

At the start of each operating session:

WARNING

Disconnect primary power at the source before

assembling or disassembling power supply, torch

parts, or torch and leads assemblies.

Torch Parts Selection

Check the torch for proper assembly and appropriate torch

parts. The torch parts must correspond with the type of

operation, and with the amperage output of this Power

Supply (100 amps maximum). Refer to Section 4T.07 and

following for torch parts selection.

Torch Connection

Check that the torch is properly connected. Only Thermal

Dynamics model SL100 / Manual or SL100 / Mechanical

Torches may be connected to this Power Supply. See Sec-

tion 3T of this manual.

Check Primary Input Power Source

1. Check the power source for proper input voltage.

Make sure the input power source meets the power

requirements for the unit per Section 2, Specifica-

tions.

2. Connect the input power cable (or close the main

disconnect switch) to supply power to the system.

Air Source

Ensure source meets requirements (refer to

Section 2).

Check connections and turn air supply ON.

Connect Work Cable

Clamp the work cable to the workpiece or cutting table.

The area must be free from oil, paint and rust. Connect

only to the main part of the workpiece; do not connect to

the part to be cut off.

Art # A-04509

Power ON

Place the Power Supply ON / OFF switch to the ON (up)

position. AC indicator

turns ON. Gas indicator

turns ON if there is sufficient gas pressure for power supply

operation and the cooling fans turn ON.

NOTE

Minimum pressure for power supply operation is

lower than minimum for torch operation.
The cooling fans will turn ON as soon as the unit

is turned ON. After the unit is idle for ten (10)

minutes the fans will turn OFF. The fans will come

back ON as soon as the torch switch (Start Signal)

is activated or if the unit is turned OFF, then turned

ON again. If an over temperature condition occurs,

the fans will continue to run while the condition

exists and for a ten (10) minute period once the

condition is cleared.

Set Operating Pressure

1. Place the Power Supply Function Control knob to the

SET

position. Gas will flow.

2. For Standoff cutting, adjust gas pressure from 70

- 85 psi / 4.8 - 5.9 bar (LED's in center of control

panel). Refer to the Standoff chart for pressure set-

ting details.

A

+

PSI

BAR

MAX

MAX

MIN

MIN

!

1

2

Art# A-07946

MIN

MAX