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Tweco 400 Ultra-Cut User Manual

Page 5

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TABLE OF CONTENTS

SECTION 1:

GENERAL INFORMATION ........................................................................... 1-1

1.01

Notes, Cautions and Warnings ........................................................................ 1-1

1.02

Important Safety Precautions ......................................................................... 1-1

1.03 Publications .................................................................................................... 1-2
1.04

Note, Attention et Avertissement ..................................................................... 1-3

1.05

Precautions De Securite Importantes ............................................................. 1-3

1.06

Documents De Reference ............................................................................... 1-4

1.07

Declaration of Conformity ............................................................................... 1-6

1.08

Statement of Warranty .................................................................................... 1-7

SECTION 2: SPECIFICATIONS ............................................................................. 2-1

2.01

General Description Of The System ................................................................ 2-1

2.02

Plasma Power Supply ..................................................................................... 2-1

2.03

Remote Arc Starter ......................................................................................... 2-1

2.04

Gas Control Module ........................................................................................ 2-1

2.05

Precision Plasma Cutting Torch ...................................................................... 2-1

2.06

Specifications & Electrical Requirements ....................................................... 2-1

2.07

System Component Layout ............................................................................. 2-2

2.08

Power Supply Dimensions .............................................................................. 2-3

2.09

Power Supply Rear Panel Features ................................................................. 2-4

2.10

Gas Requirements .......................................................................................... 2-5

2.11

Gas Applications ............................................................................................. 2-6

2.12

XT Torch Specifications ................................................................................. 2-7

SECTION 3: INSTALLATION ............................................................................... 3-1

3.01

Installation Requirements ............................................................................... 3-1

3.02

System Layout ................................................................................................ 3-2

3.03

Cables & Leads Identification ......................................................................... 3-3

3.04

Lift the Power Supply ..................................................................................... 3-4

3.05

Remove the Connections Cover ...................................................................... 3-5

3.06

Connect Work Cable and Pilot and Negative Leads ......................................... 3-8

3.07

Ground Connections ....................................................................................... 3-9

3.08

Connect Coolant Leads ................................................................................. 3-12

3.09

Connect Cables for CNC, Remote Arc Starter, DMC-3000 and HE 400.......... 3-13

3.10

Handling and Installation of Fiber Optics ...................................................... 3-14

3.11

Connect Fiber Optic Cable (Type 3 internal control module) ........................ 3-19

3.12

Set Switches on the Command - Control Module (Type 3 Module) .............. 3-20

3.13

Height Control Connections .......................................................................... 3-22

3.14

Gas Control Module Installation .................................................................... 3-23

3.15

Fiber Optic Cable Installation ........................................................................ 3-25

3.16

Gas Control Module: Control, Input, and Output Connections ...................... 3-27

3.17

HE400 COOLER ............................................................................................ 3-28

3.18

Install Remote Arc Starter ............................................................................. 3-30

3.19

Torch Valve Installation ................................................................................. 3-39

3.20

Connecting Torch .......................................................................................... 3-41

3.21

Install Consumable Torch Parts .................................................................... 3-42

3.22

Complete the Installation .............................................................................. 3-46