Tweco 400 Ultra-Cut User Manual
Page 5

TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION ........................................................................... 1-1
1.01
Notes, Cautions and Warnings ........................................................................ 1-1
1.02
Important Safety Precautions ......................................................................... 1-1
1.03 Publications .................................................................................................... 1-2
1.04
Note, Attention et Avertissement ..................................................................... 1-3
1.05
Precautions De Securite Importantes ............................................................. 1-3
1.06
Documents De Reference ............................................................................... 1-4
1.07
Declaration of Conformity ............................................................................... 1-6
1.08
Statement of Warranty .................................................................................... 1-7
SECTION 2: SPECIFICATIONS ............................................................................. 2-1
2.01
General Description Of The System ................................................................ 2-1
2.02
Plasma Power Supply ..................................................................................... 2-1
2.03
Remote Arc Starter ......................................................................................... 2-1
2.04
Gas Control Module ........................................................................................ 2-1
2.05
Precision Plasma Cutting Torch ...................................................................... 2-1
2.06
Specifications & Electrical Requirements ....................................................... 2-1
2.07
System Component Layout ............................................................................. 2-2
2.08
Power Supply Dimensions .............................................................................. 2-3
2.09
Power Supply Rear Panel Features ................................................................. 2-4
2.10
Gas Requirements .......................................................................................... 2-5
2.11
Gas Applications ............................................................................................. 2-6
2.12
XT Torch Specifications ................................................................................. 2-7
SECTION 3: INSTALLATION ............................................................................... 3-1
3.01
Installation Requirements ............................................................................... 3-1
3.02
System Layout ................................................................................................ 3-2
3.03
Cables & Leads Identification ......................................................................... 3-3
3.04
Lift the Power Supply ..................................................................................... 3-4
3.05
Remove the Connections Cover ...................................................................... 3-5
3.06
Connect Work Cable and Pilot and Negative Leads ......................................... 3-8
3.07
Ground Connections ....................................................................................... 3-9
3.08
Connect Coolant Leads ................................................................................. 3-12
3.09
Connect Cables for CNC, Remote Arc Starter, DMC-3000 and HE 400.......... 3-13
3.10
Handling and Installation of Fiber Optics ...................................................... 3-14
3.11
Connect Fiber Optic Cable (Type 3 internal control module) ........................ 3-19
3.12
Set Switches on the Command - Control Module (Type 3 Module) .............. 3-20
3.13
Height Control Connections .......................................................................... 3-22
3.14
Gas Control Module Installation .................................................................... 3-23
3.15
Fiber Optic Cable Installation ........................................................................ 3-25
3.16
Gas Control Module: Control, Input, and Output Connections ...................... 3-27
3.17
HE400 COOLER ............................................................................................ 3-28
3.18
Install Remote Arc Starter ............................................................................. 3-30
3.19
Torch Valve Installation ................................................................................. 3-39
3.20
Connecting Torch .......................................................................................... 3-41
3.21
Install Consumable Torch Parts .................................................................... 3-42
3.22
Complete the Installation .............................................................................. 3-46