Tweco PCM - 102 Machine Torch User Manual

Plasma cutting torch

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Original mode

PLASMA

CUTTING TORCH

• Model PCH - 102 Hand Torch
• Model PCM - 102 Machine Torch

Instruction Manual

December 6, 2004 Manual No. 0-2818

This manual is related to the following products:

PCH - 102 Hand Torch

Table of contents

Document Outline

SECTION 1: GENERAL INFORMATION
1.01 Notes, Cautions and Warnings
1.02 Important Safety Precautions
1.03 Publications
1.04 Note, Attention et Avertissement
1.05 Precautions De Securite Importantes
1.06 Documents De Reference
1.07 Declaration of Conformity
1.08 Statement of Warranty
SECTION 2: INTRODUCTION
2.01 Scope of Manual
2.02 General Description
2.03 Specifications & Design Features
2.04 Options And Accessories
2.05 Introduction to Plasma
SECTION 3: INSTALLATION
3.01 Introduction
3.02 Site Location
3.03 Unpacking
3.04 Setting Up Hand Torch
3.05 Setting Up Machine Torch
3.06 Connecting Torch
3.07 Gas Connection
SECTION 4: OPERATION
4.01 Introduction
4.02 Functional Overview
4.03 Getting Started
4.04 Torch Parts Selection
4.05 Cut Quality
4.06 General Cutting Information
4.07 Hand Torch Operation
4.08 Machine Torch Operation
4.09 Recommended Cutting Speeds
4.10 Gouging
SECTION 5: SERVICE
5.01 Introduction
5.02 General Torch Maintenance
5.03 Common Operating Faults
5.04 Inspection and Replacement Consumable Torch Parts
5.05 Troubleshooting Guide
5.06 Torch & Leads Troubleshooting
5.07 Servicing Hand Torch (PCH) Components
5.08 Servicing Machine Torch (PCM) Components
SECTION 6: PARTS LISTS
6.01 Introduction
6.02 Ordering Information
6.03 Replacement Hand Torch Parts (Ergonomic Handle)
6.04 Replacement Machine Torch With Pinch Block Mounting Parts
6.05 Replacement Machine Torch Lead Parts
6.06 Complete Assembly Replacement
6.07 Options & Accessories
6.08 Torch Consumables
6.09 Torch Spare Parts Kits
APPENDIX 1: TYPICAL SYSTEM SEQUENCE OF OPERATION BLOCK DIAGRAM
APPENDIX 2: TORCH CONTROL CABLE WIRING DIAGRAM FOR MECHANIZED SYSTEMS
APPENDIX 3: GENERAL APPLICATION NOTES
APPENDIX 4: CUTMASTER 75 SYSTEM DATA
APPENDIX 5: CUTMASTER 80XL SYSTEM DATA
APPENDIX 6: CUTMASTER 100 SYSTEM DATA
APPENDIX 7: PAK MASTER 75XL PLUS SYSTEM DATA
APPENDIX 8: PAK MASTER 100XL PLUS SYSTEM DATA
APPENDIX 9: CE PAK MASTER 75XL PLUS SYSTEM DATA
APPENDIX 10: CE PAK MASTER 100XL PLUS SYSTEM DATA
APPENDIX 11: TORCH CONNECTION DIAGRAMS