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Tweco A80-A120 CutMaster User Manual

Page 21

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CUTMASTER A80, A120

Manual 0-5119

INTRODUCTION

2T-3

A-08331

Workpiece

Power

Supply

+

_

C

B

A

Typical Torch Head Detail

By forcing the plasma gas and electric arc through

a small orifice, the torch delivers a high concentra-

tion of heat to a small area. The stiff, constricted

plasma arc is shown in Zone C. Direct current

(DC) straight polarity is used for plasma cutting,

as shown in the illustration.

Zone A channels a secondary gas that cools the

torch. This gas also assists the high velocity

plasma gas in blowing the molten metal out of the

cut allowing for a fast, slag - free cut.

B. Gas Distribution

The single gas used is internally split into plasma

and secondary gases.

The plasma gas flows into the torch through

the negative lead, through the starter cartridge,

around the electrode, and out through the tip

orifice.

The secondary gas flows down around the outside

of the torch starter cartridge, and out between the

tip and shield cup around the plasma arc.

C. Pilot Arc

When the torch is started a pilot arc is established

between the electrode and cutting tip. This pilot

arc creates a path for the main arc to transfer to

the work.

D. Main Cutting Arc

DC power is also used for the main cutting arc.

The negative output is connected to the torch elec-

trode through the torch lead. The positive output

is connected to the workpiece via the work cable

and to the torch through a pilot wire.

E. Parts - In - Place (PIP)

The torch includes a 'Parts - In - Place' (PIP) cir-

cuit. When the shield cup is properly installed, it

closes a switch. The torch will not operate if this

switch is open.