Electric cylinders with brake option, Preventing electrical noise – Rockwell Automation MPAI Heavy Duty Electric Cylinders User Manual
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8 MP-Series Heavy Duty Electric Cylinders
Rockwell Automation Publication MPAI-IN001E-EN-P - March 2012
Electric Cylinders with Brake Option
The brake option on this servo motor is a spring-set holding brake that releases when voltage is
applied to the brake coil. A separate power source is required to disengage the brake. This power
source can be applied by a servo motor controller or manual operator control.
If system main power fails, holding brakes can withstand occasional use as stopping brakes.
However, this creates rotational mechanical backlash that is potentially damaging to the system,
increases brake wear, and reduces brake life.
An unpowered electric cylinder will require a brake to maintain its position if the force on the
actuator exceeds the Back Drive Force listed in
Data, publication
GMC-TD002.
A brake can be use with the actuator to keep it from backdriving, typically in vertical
applications. A brake may be used for safety reasons or for energy savings allowing the actuator to
hold position when unpowered.
Preventing Electrical Noise
Electromagnetic interference (EMI), commonly called electrical noise, can reduce motor
performance. Effective techniques to counter EMI include filtering the AC power, by using
shielded cables, separating signal cables from power wiring, and practicing good grounding
techniques.
Follow these guidelines to avoid the effects of EMI:
•
Isolate the power transformers or install line filters on all AC input power lines.
•
Physically separate signal cables from motor cabling and power wiring. Do not route
signal cables with motor and power wires, or over the vent openings of servo drives.
•
Ground all equipment by using a single-point parallel ground system that employs
ground bus bars or large straps. If necessary, use additional electrical noise reduction
techniques to reduce EMI in noisy environments.
Refer to System Design for Control of Electrical Noise Reference Manual, publication
IMPORTANT
Holding brakes are not designed to stop rotation of the motor shaft, nor are they intended to be
used as a safety device. They are designed to hold a motor shaft at 0 rpm for up to the rated
brake holding torque.
The recommended method of preventing motor shaft rotation is a four step process: first,
command the servo drive to 0 rpm; second, verify the motor is at 0 rpm; third, engage the
brake; and fourth, disable the drive.
Disabling the drive removes the potential for brake wear caused by a badly-tuned servo system
oscillating the shaft.