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Overview – USG Casting Fireplace Surrounds User Manual

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Overview

Cast fireplace surrounds have become increasingly popular,
including those made from gypsum cements, foamed poly-
urethanes and Portland cement materials.

This manual is a guide to the use of gypsum cements in

manufacturing decorative fireplace surrounds. Because there
are so many variations of design, finish, and placement relative
to the firebox, this manual addresses the factors affecting the
finished piece when it is installed.

Review this information, making the basic decisions about

target markets, designs, raw materials, and output before
deciding how to create the surrounds. Although similar to
other ornamental gypsum cement markets, some factors
differentiate this market, including the safety issues of creating
a product used in high-temperature environments.

The information provided here will help you create high-

quality fireplace surrounds that meet performance expectations.

Pages

Planning

4

Firebox and Insert Knowledge

Building Code Considerations

Production

10

Getting Started

Fiber Reinforcement

Design Considerations

Manufacturing

Mold Materials

Process Flow

Raw Materials

Installation

23

Safety

Support

24

Appendix

Technical Service

Glossary

800 USG.4YOU

References

Web Site
www.usg.com