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Component replacement (cont.), Component replacement – CHAMPION PP-28 Manual User Manual

Page 36

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COMPONENT REPLACEMENT (CONT.)

Disassembly/Reassembly of Asco Valve (cont.)

12. Position lip seal, flanged end outward, onto piston assembly. Install piston assembly with lip

seal into support in valve body cavity.

13. Replace piston spring, valve bonnet, and bonnet screws. Torque bonnet screws in a crisscross

manner to 144 ± 15 in-lbs [16.3 ± 1.7Nm].

14. If removed, replace valve seat with a small amount of thread compound on male threads to

avoid possible leaking. Torque valve seat 65 ± 15 in-lbs [7.3 ± 1.7Nm].

15. Replace solenoid base gasket, core assmebly, core spring, core guide, and solenoid base sub-

assembly. Torque solenoid base sub-assembly to 175 ± 25 in-lbs [19.8 ± 2.8Nm].

16. Install solenoid and make electrical hookup.

17. Restore water and power.

18. Check for proper operation.

Figure 12

Asco Solenoid Valve

valve seat *

body passage gasket *

body passage eyelet *

support

lip-seal *

piston assembly *

piston spring *

valve

bonnet

aspirator tube*

disc washer*

piston*

outer body gasket *

inner body gasket *

disc*

* Indicates that these

parts are included

in ASCO Rebuild Kit.

screw (6)

bonnet

valve
body

solenoid base
sub-assembly

core spring

solenoid base gasket *

core assembly *

core guide *

core assembly

core guide

core spring

Partial view showing

orientation of core guide,

core spring and core assembly

1 1/2”

One body gasket *
for 1” & 1 1/4” NPT
Valve constructions

NPT Construction Shown

*

COMPONENT REPLACEMENT