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Lockout cylinder bleeding, Oscillating axle lockout test, Oscillating valve adjustment -43 – JLG 601S ANSI Service Manual User Manual

Page 83: Brake valve wiring connection -43, Drive manual control valve -43

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SECTION 3 - CHASSIS & TURNTABLE

3120746

– JLG Lift –

3-43

3.9 OSCILLATING AXLE BLEEDING

PROCEDURE AND LOCKOUT TEST

Lockout Cylinder Bleeding

ENSURE PLATFORM IS FULLY LOWERED AND BOOM IS CEN-
TERED OVER REAR AXLE PRIOR TO BEGINNING BLEEDING
PROCEDURE.

MAKING SURE MACHINE IS ON A LEVEL SURFACE AND REAR
WHEELS ARE BLOCKED, BRAKE WIRE IS DISCONNECTED.

1. Making sure machine is on a level surface and rear

wheels are blocked, brake wire is disconnected.

2. Center boom over rear axle making sure that cam

valve is depressed.

3. Using a Phillips screwdriver, remove screw from

connection on the brake valve and remove connec-
tor as shown.

4. Use suitable containers to retain any residual

hydraulic fluid, place containers under each lockout
cylinder.

5. Open all four bleeder screws (two on each lockout

cylinder).

6. Start the engine, position drive control lever on the

main hydraulic pump forward or reverse as shown.

7. Close bleeder screws when all air is dissipated

(bled).

8. Perform oscillating axle lockout test.

9. If necessary, repeat steps 1 thru 8.

Oscillating Axle Lockout Test

LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY,
ANY TIME A SYSTEM COMPONENT IS REPLACED, OR WHEN
IMPROPER SYSTEM OPERATION IS SUSPECTED.

NOTE: Ensure boom is fully retracted, lowered, and cen-

tered between drive wheels prior to beginning lock-
out cylinder test.

1. Place a 6 inch (15.2 cm) high block with ascension

ramp in front of left front wheel.

2. From platform control station, activate machine

hydraulic system.

3. Place FUNCTION SPEED CONTROL and DRIVE

SPEED/TORQUE SELECT control switches to their
respective LOW positions.

4. Place DRIVE control lever to FORWARD position

and carefully drive machine up ascension ramp until
left front wheel is on top of block.

5. Carefully activate SWING control lever and position

boom over right side of machine.

Figure 3-31. Oscillating Valve Adjustment

Figure 3-32. Brake Valve Wiring Connection

Figure 3-33. Drive Manual Control Valve