JLG 601S ANSI Service Manual - Manual (Page 25)

SECTION 1 - SPECIFICATIONS
3120746 – JLG Lift – 1-9
Table 1-9. Lubrication Chart
Components
Number/Type
Lube Points
Capacity Lube
Interval Hours
Comments
3 Months
150 hrs
6 Months
300 hrs
1 Year
600 hrs
2 Years
1200 hrs
Lubrication
1 Swing Bearing 2 Grease Fittings A/R MPG X Remote Access
2 Steer Spindles (2WS) 8 Grease Fittings A/R MPG X
3 Steer Spindles (4WS) 2 Grease Fittings A/R MPG X
4 Steer Spindles (4WD) 4 Grease Fittings A/R MPG X
5 Wheel Bearings Repack A/R MPG X
6 Swing Drive Hub Level/Fill Plug 17 oz. (1/2 Full) EPGL X Check level every 150 hrs/change 1200 hours
7 Wheel Drive Hub Level/Fill Plug 17 oz. (1/2 Full) EPGL X Check level every 150 hrs/change 1200 hours
8 Hydraulic Return Filter N/A N/A N/A X Change after first 50 hrs. and every 300 hrs.
thereafter or as indicated by Condition Indica-
tor.
9 Hydraulic Charge Filter N/A N/A N/A X Change after first 50 hrs. and every 300 hrs.
thereafter or as indicated by Condition Indica-
tor.
10 Hydraulic Oil Fill Cap 30.6 gal. Tank
32.7 gal. System
HO X Check level daily/change 1200 hours
11 Suction Strainers (in
tank)
2 N/A N/A X Remove and clean at time of hydraulic oil
change.
Engines
12 Oil Change w/Filter -
Ford LRG425
Fill Cap/Spin-on Element 4.5 Quarts EO X Check level daily/change 150 hrs.
13 Oil Change w/Filter -
Deutz
Fill Cap/Spin-on Element 6.3 Quarts Crankcase
*5 Quarts Cooler
EO X Check level daily/change 1000 hrs. or one
year, whichever comes first. Adjust final oil
level by mark on dipstick.
14 Fuel Filter - Ford Replaceable Element N/A N/A X
15 Fuel Filter - Deutz Replaceable Element N/A N/A X
16 Air Filter - Ford Replaceable Element N/A N/A X Or as indicated by Condition Indicator.
17 Air Filter - Deutz Replaceable Element N/A N/A X Or as indicated by Condition Indicator.
NOTES: KEY TO LUBRICANTS
Lubrication intervals are based on machine operation under normal
conditions. For machines used in multi shift operations and/or
exposed to hostile environments or conditions, lubrication frequen-
cies must be increased accordingly. ** When changing oil in the Deutz oil cooled engine, drain both the crankcase and
the cooler. When refilling it is acceptable to overfill the crankcase (11.3 qts.,
capacity of both crankcase and cooler combined). Start engine, allow the engine
to run until the thermostat opens (approximately 221 degrees F) cooler will fill up
within minutes; shut down and wait for approximately two minutes. Check oil
level, fill oil to max marking on the dipstick. EO
EPGL
HO
MPG
Engine Oil
Extreme Pressure Gear Lube
Hydraulic Fluid (Mobil #424 or equivalent)
Multi-Purpose Grease