Advance Adapters AX15 - Manual (Page 19)

19
P/N 50-0204
JEEPS 1987 & UP (New Process T/C):
In order to adapt a NV4500 to a New Process transfer case, the transmission can either be a 29 spline or a 23 spline DODGE
Standard Duty 4WD NV4500 . When replacing the Peugeot transmission, you will be required to change out the transfer case
front input gear. The kits listed below come with a new 29 spline input gear. This input gear ONLY fits New Process 231 transfer
cases.
NOTE: On 1999 & newer transmissions, the handle assembly was changed. Our kit packages are designed for the newest
transmission shifter configuration. If you have obtained a 1998 or earlier transmission, you will need to substitute Part No.
716050D1 with Part No. 716050D .
JEEP ENGINE WITH A NP231 T/C NV4500 KITS JEEP ENGINE WITH A NP231 T/C NV4500 KITS JEEP ENGINE WITH A NP231 T/C NV4500 KITS JEEP ENGINE WITH A NP231 T/C NV4500 KITS JEEP ENGINE WITH A NP231 T/C NV4500 KITS
(PEUGEOT REPLACEMENT) (PEUGEOT REPLACEMENT) (PEUGEOT REPLACEMENT) (PEUGEOT REPLACEMENT) (PEUGEOT REPLACEMENT)
P/N 27-0005T - 29 spl. DODGE Gas NV4500 to Jeep 4.2L 6 cyl. Adapter plate design
(Peugeot replacement)
The overall assembly length is 26.175”. These kits require the use of a stock Peugeot (BA10/15) bellhousing. The
4.2 Jeep 6 cylinder engine can be easily adapted to the NV4500 using our adapter plate to the stock Peugeot
bellhousing. The internal release bearing will remain unchanged. When coupled to the Peugeot, the stock
transfer case used a 21 spline input gear. This input gear must be replaced to match the output spline of your
transmission. NOTE: These new gears will only fit the NP231 transfer case, and the transfer case must
be disassembled for installation of this input gear.
The transfer case adapter is the shortest design possible to couple to the New Process transfer case. This
adapter comes with a shifter bracket that allows the use of your stock transfer case shifter. These packaged
kits include a new support crossmember which couples to the stock skid pan. Modifications will be required
to your floorboard for the shifters, and the skid pan will require new holes to be drilled for our crossmember
support. A body lift is normally recommended for clearance. Due to the different transfer case shift controls
found on Jeep Cherokees, these kits should not be used with these vehicles.
These kits include: These kits include: These kits include: These kits include: These kits include:
P/N 50-0204 - Transfer case adapter kit
P/N 716008 - Crossmember mount
P/N 716050D1 - Shifter handle assembly
P/N 50-0231 - 29T NP231 T/C input gear
Dana 300 to a Dodge NV4500.
P/N 50-0205