SkyTrak 10054 Operation Manual - Manual (Page 3)

Tableof Conte nts
1 ã2002 Om niQuip T ext ronI nc.
Introduc tion
TheMa nual ........... ............ ........... ..2
Replac ement Parts..... ........... ........ 2
Reports ...... ........... ............ ........... ..2
Safety Pract ices
Discl aimer ........ ........... ........... ........ 3
Hazard Clas sific ation System ........3
Accid entPrev ention Tags ...... ........ 5
Newor Additio nalO perators ....... ..5
Instruc tiona lS ym bo ls. ........... ........ 6
Hazard Symbol s... ............ ........... ..7
Avoida nce Symb ols.... ........... ........ 8
Avoida nce Symb ols(c ont’ d).. ........ 9
Persona lC on side rations ....... ......10
Op eration alC onsid eration s... ......14
Equipm ent Con sidera tions ..........21
Operation
Op erator Contro ls....... ........... ......24
Instrum ents andInd icato rs.... ......37
Op tional Control s.. ............ ...........45
Pre-Ope ration Inspec tion ....... ......55
Normal Starting ........... ........... ......56
ColdStar ting.... ........... ........... ......57
Jump Starting ....... ............ ...........60
Refueli ng... ........... ............ ...........61
Op erating ......... ........... ........... ......63
Using The Capaci tyCh art..... ......76
ForkRat ings ......... ............ ...........87
HowT oP ic k, Carry& Pla ce A
Load ........ ........... ............ ...........88
Elevat ingPers onnel.... ........... ......89
Using Oth erAt tachm ents. ...........91
Shut-O ff..... ........... ............ ........... 92
Emer gencyO perat ions
Towing AD isabl edVehi cle ..........93
Emerge ncyBo omLowe ring.. ......95
GeneralMai ntenance
Ge neral Mai ntenan ce....... ......... 108
Maint enanc eS ched ule And
Checkl ist. ........... ............ ......... 109
1. Lubric ation Points ......... ....114
2. AirCl eaner And Re stri ction
Indic ator... ........... ........... ....116
3. Engine Cooling Syste m..... 120
4. Engine Oil An dF ilter .........123
5.En gine Fuel System ......... .1 27
6.En gine Fan Belt ........... ......1 32
7.Hy draulic Oil and Filte r..... .1 33
8.Tra nsmi ssio nO iland Filter 137
9.Ax leO il. ........... ............ ......1 40
10 .B rake Disk Insp ectio n. ......1 42
11 .Wh ee lEnd Oil ....... ........... .1 46
12 .Wh ee ls andTir es.. ........... .1 48
13 .B attery ........ ........... ........... .1 50
14. Fus ea ndR ela y
Repla cemen t... ............ ......1 52
15. Bo omC hains and We ar
Pads ........... ........... ........... .1 55
Storag ean dT ranspo rt.. ........... .1 76
Storag e... ............ ........... ........... .1 76
Trans port...... ........... ............ ......1 77
TestPr ocedures
Stabil -TRAKSy stem Test.... ......1 78
Boom /Ou trig gerInte rlock Syste m
Test ........... ........... ............ ......1 82
Parki ng Bra ke/Tra nsm iss ion
De-C lutc hT est Proced ures... .1 84
Four Whee lS teer Inde xing
Proce dure.. ........... ............ ......1 86
Specifi cations
Flui d& Lubri catio nC apac ities ...18 7
Tires ....... ............ ........... ........... .1 88
Weig hts.. ............ ........... ........... .1 88
Vehic leDim ensio ns....... ........... .1 89
Engin e.... ............ ........... ........... .1 89
Elect rical System ........... ........... .1 89
Index .......... ............ ........... ........... .1 91
Accident Preventi onT ags
Table of Contents
1 ã 2002 OmniQuip Textron Inc.
Introduction
The Manual....................................2
Replacement Parts ........................2
Reports ..........................................2
Safety Practices
Disclaimer......................................3
Hazard Classification System........3
Accident Prevention Tags..............5
New or Additional Operators .........5
Instructional Symbols ....................6
Hazard Symbols ............................7
Avoidance Symbols .......................8
Avoidance Symbols (cont’d) ..........9
Personal Considerations .............10
Operational Considerations .........14
Equipment Considerations ..........21
Operation
Operator Controls ........................24
Instruments and Indicators ..........37
Optional Controls.........................45
Pre-Operation Inspection.............55
Normal Starting............................56
Cold Starting................................57
Jump Starting ..............................60
Refueling .....................................61
Operating.....................................63
Using The Capacity Chart ...........76
Fork Ratings ................................87
How To Pick, Carry & Place A
Load..........................................88
Elevating Personnel.....................89
Using Other Attachments ............91
Shut-Off .......................................92
Emergency Operations
Towing A Disabled Vehicle..........93
Emergency Boom Lowering ........95
General Maintenance
General Maintenance ................108
Maintenance Schedule And
Checklist .................................109
1. Lubrication Points .............114
2. Air Cleaner And Restriction
Indicator.............................116
3. Engine Cooling System .....120
4. Engine Oil And Filter .........123
5. Engine Fuel System ..........127
6. Engine Fan Belt.................132
7. Hydraulic Oil and Filter ......133
8. Transmission Oil and Filter137
9. Axle Oil ..............................140
10. Brake Disk Inspection .......142
11. Wheel End Oil ...................146
12. Wheels and Tires ..............148
13. Battery...............................150
14. Fuse and Relay
Replacement .....................152
15. Boom Chains and Wear
Pads ..................................155
Storage and Transport ..............176
Storage......................................176
Transport ...................................177
Test Procedures
Stabil-TRAK System Test..........178
Boom/Outrigger Interlock System
Test ........................................182
Parking Brake/Transmission
De-Clutch Test Procedures ....184
Four Wheel Steer Indexing
Procedure...............................186
Specifications
Fluid & Lubrication Capacities...187
Tires ..........................................188
Weights .....................................188
Vehicle Dimensions...................189
Engine .......................................189
Electrical System.......................189
Index .............................................191
Accident Prevention Tags