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JKS 1100 User Manual

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JKS1100

JKS Adjustable Bump Stop Installation

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Illustration of 4.00” BumpStop Configuration

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4. INSTALL 2.00” BUMPSTOP SPACER ON

LOWER SPRING MOUNT

FOLLOW THESE STEPS FOR 2.00”, 2.75”, 3.25” or

4.00” CONFIGURATION ONLY. For 0.75” or 1.25” config-

uration, bypass these steps and proceed directly to section

5: RE-INSTALL COIL SPRINGS.

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Locate the BumpStop Spacers and hardware

required for your application as indicated in section

3: DETERMINE BUMP STOP LENGTH.

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Thread 1/2” x 2” Stud (D) halfway into hole in cen-

ter of lower spring mount until one inch of threads

remain visible.

IMPORTANT: Do NOT thread 1/2” x 2” Stud more than

one inch into the 2.00” spacer.

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Apply anti-seize lubricant to protruding half of 1/2”

x 2” Stud (D).

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Thread 2.00” BumpStop Spacer (A) onto 1/2” x 2”

Stud (D).

HINT: Recessed end must face up as

illustrated above.

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Tighten the 2.00” BumpStop Spacer (A) using an

adjustable oil filter wrench or similar tool.

HINT: A

rubber strap-type oil filter wrench will prevent dam-

age to the finish when tightening aluminum spacer.

Other types of adjustable oil filter wrenches are

also effective for gripping the spacer, although it

may be necessary to protect the finish with tape or

a rag first.

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5. RE-INSTALL COIL SPRINGS

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Re-install the coil springs per the factory service

manual instructions for your vehicle. DO NOT

lower vehicle to ground until all BumpStop Spacers

have been installed and properly tightened.

HINT:

A coil spring compressor is useful for installation.

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Also re-install any of the components that were

removed during the REMOVE COIL SPRINGS

section of this installation.

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6. INSTALL REMAINING BUMPSTOP

SPACERS, IF REQUIRED

FOR 0.75” or 1.25” CONFIGURATION:

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Locate the BumpStop spacers and hardware re-

quired for your application – refer to DETERMINE

BUMP STOP LENGTH section.