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Pro-Cut Warthog User Manual

Page 6

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PG /

Ø6

800.543.6618

CONTENTS

4

Pro-Cut Mission

7

Safety and Warning Information

8

Introduction

10

Lateral Run-out Defined

12

WARTHOG Lathe Overview

14

Lathe Setup

16

Vehicle Preparation

18

Lathe Preparation: Checking Cutting Tips

19

Machining Rotors: A 4 Step Guide

Step 1: Mount the Adapter

Step 2: Set Up the Lathe

Step 3: Adjust for Lateral Run-out

Step 4: Make the Cut

27

Machining the Opposite Side

28

Vehicle Reassembly

29

Maintenance

30

Troubleshooting: Assuring a Smooth Finish

33

Troubleshooting: Lateral Run-out Adjustment

34

Troubleshooting: Raising or Lowering the Acceptance Number

36

DRO Compensation Instructions

40

G2X Technical Supplement

42

G2X Component Overview

44

50-1200 Cutting Head

47

50-1206 Slide Sensor

48

50-1148 Gage Pick Up Module

50

G2X Calibration

53

G2X Troubleshooting

54

GYR Technical Supplement

56

GYR Component Overview

58

Setting up your GYR

60

GYR Service Corridor Concept

67

Customer Vehicle and Management Reports

69

GYR Troubleshooting

72

Adapter Guide

74-85

WARTHOG Parts Diagrams

86

Maintenance Schedule

WARTHOG Lathe Body

50-220 Cutting Head
50-139 Bevel Gear Box
50-2193 Trolley
50-1148 Gage Pick Up Module
50-1158 Computer Box
50-1200 Cutting Head
50-1206 Slide Sensor
50-1740 Spindle Guard
50-143 Slide Assembly
50-1360 GYR Command Center
50-1902 Motor and Gear Box Assembly