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Ransburg, Fluid valve controls, Dual purge spraying – Ransburg Evolver Solvent Robot Applicator 79190-XXXXXXXX User Manual

Page 26

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When the cleaning cycle with solvent is complete,

an air purge for several seconds is recommended

to clean and dry the ID of the dump line hose.

Paint Viscosity

The applicator is capable of atomizing paint of

most any desired viscosity. It is recommended

to keep the material viscosity as low as possible.

This allows spraying at lower fan and atomization

air pressures which results in less overspray and

higher transfer efficiency.

Fluid Flow Rate

Fluid flow is adjusted through the robot PLC by

varying the pilot pressure to either an exterior

or the on-board fluid regulator within the spray

gun. Fluid pressures from the circulating system

may exceed the maximum fluid pressure rating

of the Evolver gun. Because of these high fluid

pressures, a manual step-down fluid regulator

must be used.

Trigger Control Air

The Evolver guns require a minimum of 70 psig

trigger control air pressure to ensure proper op-

eration of the gun piston.

>

Most paints and solvents, including those

listed in Figure 7, are toxic to a certain degree

and flammable or combustible. Use them only

in a well ventilated atmosphere. Use protective

equipment as required in the Material Safety

Data Sheet supplied with the substance.

W A R N I N G

!

>

Failure to turn voltage OFF during color

change sequence could cause a fire or

explosion.

W A R N I N G

!

FLUID VALVE CONTROLS

Trigger, Dump, & Solvent

(See Figure 6)

The fluid valves in the Evolver are actuated by

an air signal. The air pressure must exceed 70

psi (4.83 bar) to assure proper actuation of the

valve. Applying air to the valve actuator turns on

the fluid flow for that valve.

The trigger valve controls the paint flow to the gun.

When actuated, paint flows through the valve to

the fluid tube and into the spray head.

The dump valve controls the paint flow through

the dump line. When actuated, paint flow is direct

to the dump return line. This provides a method

of rapidly removing paint from the incoming line

for cleaning and/or color change. Normally, the

dump valve is not actuated at the same time as

the paint trigger valve since the trigger valve is

intended to cause the fluid to flow to the gun at

the prescribed input pressure.

The solvent valve controls the flow of cleaning

solvent to the gun. When actuated, solvent flows

through the fluid tube and into the spray head.

The solvent valve is not triggered at the same

time as the paint trigger valve to prevent solvent

from flowing backward into the paint line.

DUAL PURGE SPRAYING

The Evolver has optional dual purge capability.

This means the applicator can continue to spray

paint, at voltage, while side "B" or "Paint 2" is being

flushed or cleaned. To operate in the dual purge

mode,

two (2) separate color valve systems

must be installed.

When the target part is finished and a color change

is desired, insure voltage is turned off.

The solvent valve controls the flow of cleaning

solvent to the gun. When actuated, solvent flows

through the fluid tube and into the spray head.

The solvent valve is not triggered at the same

time as the paint trigger valve to prevent solvent

from flowing backward into the paint line.

Evolver Solventborne Robotic Atomizers - Operation

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Ransburg

AA-03-02.12