Magnum Venus Plastech UltraMAX UPLS-2300_UPLS-2300-SS - Manual (Page 3)

MAINTAINENCE AND REPAIR MANUAL
UPLS-2400-SS/2300-SS
MAGNUM VENUS PLASTECH REV 1.13
APRIL 2010 PAGE 3
TABLE OF CONTENTS
CHAPTER 1-Safety and Warning Information ............................................................. 5
Operating Your Polyester System Safely ......................................................................................... 5
1. Introduction ............................................................................................................................. 5
1.2 Personal Safety Equipment ................................................................................................... 6
2.1 Hazards Associated with Laminating Operations.................................................................... 6
2.2 Catalyst (Methyl Ethyl Ketone Peroxide) ................................................................................ 7
2.3 Clean-Up Solvents and Resin Diluents .................................................................................. 9
2.4 Catalyst Diluents ................................................................................................................. 10
2.5 Cured Laminate, Overspray and Laminate Sandings Accumulation...................................... 11
2.7 Toxicity of Chemicals........................................................................................................... 11
2.8 Treatment of Chemical Injuries ............................................................................................ 12
3.0 Equipment Safety ................................................................................................................ 13
3.1 Emergency Stop Procedures ............................................................................................... 13
3.2 Grounding ........................................................................................................................... 14
CHAPTER 2-Getting Started ....................................................................................... 15
ITEMS AND TOOLS NEEDED .......................................................................................................... 15
CHAPTER 3-Disassembly ........................................................................................... 17
REMOVAL OF THE FLUID SECTION ............................................................................................... 17
FLUID SECTION DISASSEMBLY PROCEDURE............................................................................... 18
PISTON ROD DISASSEMBLY ...................................................................................................... 21
PISTON ROD DISASSEMBLY UPLS-2300-SS ONLY ............................................................... 21
PISTON ROD DISASSEMBLY (Barrel Type Piston Seal) .......................................................... 22
PISTON ROD DISASSEMBLY (Cup Style Type Piston Seal)..................................................... 23
FOOT VALVE DISASSMBLY ........................................................................................................ 25
FOOT VALVE DISASSEMBLY UPLS-2300-SS ONLY ............................................................... 25
CHAPTER 4-Cleaning and Inspection ........................................................................ 27
PARTS CLEANING ........................................................................................................................... 27
O-RING SEAT -SS OPTION .............................................................................................................. 27
PARTS INSPECTION ........................................................................................................................ 27
CHAPTER 5-Assembly ................................................................................................ 31
FOOT VALVE ASSEMBLY ................................................................................................................ 31
-SS VERSION ONLY! ............................................................................................................... 31
PISTON ROD ASSEMBLY ................................................................................................................ 33
PISTON BODY ASSEMBLY .......................................................................................................... 34
-SS VERSION ONLY! ............................................................................................................... 34
CUP STYLE SEAL INSTALLATION............................................................................................... 35
STANDARD CONFIGURATION ................................................................................................ 35
OPTIONAL CONFIGURATION.................................................................................................. 36
BARREL TYPE SEAL INSTALLATION .......................................................................................... 36
INSTALLING THE PISTON BODY/PISTON SEAL ONTO THE PISTON ROD. .............................. 37
OUTLET BODY ASSEMBLY ............................................................................................................. 39
CYLINDER INSTALLATON ............................................................................................................... 43
CHAPTER 6-Installation .............................................................................................. 45
INSTALLATION OF THE FLUID SECTION ........................................................................................ 45
CHAPTER 7-System Start Up/Troubleshooting ........................................................ 47
CHAPTER 8-Assembly Drawings ............................................................................... 49