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L1 l2 – Franklin Fueling Systems DC404-4 Controller User Manual

Page 5

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3. Remove the STP junction box cover / plug. Make

sure the STP junction box has enough room to

accommodate the additional 404-4 controller wires

(see the table on page 2). Thread the six 404-

4 power wires from the power port through the

conduit fittings and plumb the conduit fittings to

the 404-4 controller. Connect the controller power

wires to the STP wiring as shown in figure 4.

Make sure to connect both ground

wires and verify they are connected

to earth ground. Failure to do so may

result in a fire or explosion hazard in

case of a fault condition.

4. Join the controller conduit to the STP junction

box cover and replace the cover on the STP

and securely tighten. A union will be required to

do this, (see Figure 3). A conduit seal must be

installed between the electrical junction box and the

controller. The conduit seal must be within 18” of

the electrical junction box and the 404-4 controller.

Multiple conduit seals may be required for some

installations, depending upon the ditance between

the electrical junction box and the 404-4 controller.

Refer to NEC NFPA 70, article 501.15 (A) (3), 2011.

5. Connect the sensor wire cable coming from

the 404-4 controller to the appropriate Franklin

Fueling Systems sensor. Reference the sensors

installation instructions for installation, wiring and

testing of the sensor.

6. Turn the STP circuit breaker back on and test

the DC400 system for proper operation. With the

sensor dry, the STP should operate normally.

7. Next, test the DC400 pump cutoff by submerging

the sensor in water. The pump should shut off and

remain off as long as the sensor is submerged.

(Note: if the pump is controlled and monitored by

an external pump controller or tank gauge, this

device may need to be reset when the sensor is

removed from the water).

404-4 Controller

STP Electrical

Junction Box

2-Wire or

3-Wire Sensor

STP Sump

EYS

Figure 5: Typical STP Sump Installation

Controller

/Relay

STP

Black

Black

Orange / Black

Orange

White

N.C.

(When Dry)

From pump

control relay

or contactor

(220 VAC)

L1

L2

* Ye

llow/Green

Green

404-4 Controller

* Safety Ground

Figure 4: Power Wiring Schematic for STP Connection

Warning