Xylem 10 001 262R5 AquaForce Pump Controller - Manual (Page 3)

AQUAFORCE Installation, Operation, and Maintenance
Table of Contents
1. Introduction and safety.....................................................................................................................................................1
1.1 Introduction ....................................................................................................................................................................1
1.2 Safety ................................................................................................................................................................................1
1.3 Safety terminology and symbols ..................................................................................................................................1
1.4 Environmental safety .....................................................................................................................................................2
1.5 Recycling guidelines .......................................................................................................................................................2
1.6 User safety .......................................................................................................................................................................3
1.7 Product warranty ............................................................................................................................................................4
2. Transportation and storage .............................................................................................................................................5
2.1 Inspect the delivery ........................................................................................................................................................5
2.2 Transportation guidelines ..............................................................................................................................................5
2.3 Storage guidelines ...........................................................................................................................................................5
3. Product description ...........................................................................................................................................................6
3.1 General description ........................................................................................................................................................6
3.2 Operational limits ..........................................................................................................................................................6
3.3 Nameplate information .................................................................................................................................................6
3.4 Main parts and functions ...............................................................................................................................................7
3.5 Glossary of terms...........................................................................................................................................................8
4. Installation ...........................................................................................................................................................................9
4.1 Field connections ............................................................................................................................................................9
4.2 Earth (ground) connections ..........................................................................................................................................9
4.3 Sensor and control wiring .............................................................................................................................................9
4.4 Pump package location guidelines ............................................................................................................................ 10
4.5 System piping and unit installation – final checklist............................................................................................... 11
4.6 Electrical wiring and control setting – final checklist ............................................................................................ 11
4.7 Operator interface ....................................................................................................................................................... 12
4.8 LEDs ............................................................................................................................................................................. 14
4.9 I/O................................................................................................................................................................................. 14
4.10 Set up and features .................................................................................................................................................... 15
4.10.0 Sensor Setup ................................................................................................................................................. 15
4.10.1 Pump Set Up ................................................................................................................................................ 16
4.10.2 System Setup ................................................................................................................................................ 17
4.10.3 Stage/Destage .............................................................................................................................................. 18
4.10.4 VFD ............................................................................................................................................................... 19
4.10.5 Exercise ......................................................................................................................................................... 21
4.10.6 Alternation .................................................................................................................................................... 21
4.10.7 Timed Auto Alternation ............................................................................................................................. 21
4.10.8 Alternation Basis .......................................................................................................................................... 22
4.10.9 PID ................................................................................................................................................................ 22
4.10.10 Reset Totals ................................................................................................................................................ 22
4.10.11 Date, Time Alternation............................................................................................................................. 23
4.10.12 Password ..................................................................................................................................................... 23
4.10.13 Input/Output (I/O) Setup ...................................................................................................................... 24
4.10.14 Communications ........................................................................................................................................ 24
4.10.15 Analog Input Override ............................................................................................................................. 25
4.10.16 Dynamic Flow Loss Compensation ....................................................................................................... 25
4.10.17 Save/Load ................................................................................................................................................... 25
4.10.18 Save to Flash............................................................................................................................................... 26
4.10.19 Load from Flash ........................................................................................................................................ 27
4.10.20 Load Default .............................................................................................................................................. 27
4.10.21 Display ......................................................................................................................................................... 27
Table of Contents