R&M Materials Handling VARIABLE SPEED CONTROLS ControlMaster Plus Service Manual - Manual (Page 46)

R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319
46/83 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Tripping level
selection
S3/ESR
6 476 1625 951 3251 1902 6502 15217 52013
7 514 1755 1027 3511 2055 7022 16439 56174
8 555 1896 1109 3793 2218 7585 17744 60681
9 599 2048 1198 4096 2395 8192 19163 65536
A 647 2210 1296 4420 2587 8840 20696 70722
B 698 2381 1396 4763 2793 9526 22342 --
C 755 2586 1510 5163 3019 10326 24153 --
D 815 2793 1630 5585 3259 11171 26075 --
E 880 3012 1760 6024 3521 12047 28167 --
F 951 3234 1902 6467 3804 12935 30435
ESR S2:4 OFF ON OFF ON OFF ON OFF ON
Range selection
S2:1 together with S1 are used for setting the tripping frequency level at normal speed.
S2:4 together with S3 are used for setting the tripping frequency level at ESR speed.
If ESR is not used, set S2:4 + S3 equal to S2:1 and S1.
Pulse frequency can be calculated from formula = Motor rpm x Pulses per rev / 60
Example
Normal use A 3000 rpm motor with 32 pulses per
revolution has a full speed pulse
frequency of 1600 Hz.
Suitable maximum overspeed
detection level is 1600Hz + 25% =
2000Hz.
On the table the highest value under
2000Hz is 1902Hz. Suitable switch
settings are
S2-2=OFF and S2-3=OFF
S2-1=OFF and S2-4=OFF
S1=F and S3=F
Check from V4.8.1 that the detection
level is 1902Hz/1600Hz =118,9% of
nominal speed.
ESR use If ESR is applied for 150% of nominal
speed, then the full ESR pulse
frequency is 1,5 * 1600Hz = 2400Hz.
Suitable maximum overspeed
detection level is 2400Hz + 25% =
3000Hz.
S2-2=OFF and S2-3=OFF are
according to normal speed settings.
On the table the highest value under
3000Hz is 2793Hz.
Correct switch settings are S2-4=ON
and S3=4.
Check from V4.8.2 that the detection
level is 2793Hz/2400Hz =116,4% of
ESR speed.
Encoder with 600 ppr or over needs both encoder channels connected.