R&M Materials Handling VARIABLE SPEED CONTROLS ControlMaster Plus Service Manual User Manual

Page 2

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325-5319

2/83

R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

Table of contents

GENERAL .......................................................................................................................................... 6

1.1

Technical data .......................................................................................................................................... 6

1.2

Basic description ...................................................................................................................................... 7

1.3

Main components ..................................................................................................................................... 7

1.4

Functional description............................................................................................................................... 8

1.5

Factory code example (Factory: D2L) ....................................................................................................... 9

1.6

Description of the control modes............................................................................................................... 9

1.6.1

EP2-control ..................................................................................................................................... 10

1.6.2

EP3-control ..................................................................................................................................... 10

1.6.3

MS4-control ..................................................................................................................................... 11

1.7

Mechanical brake control ........................................................................................................................ 11

1.8

EMC....................................................................................................................................................... 11

INSTALLATION ................................................................................................................................ 13

1.9

Cubicles ................................................................................................................................................. 13

1.10

Braking resistor ................................................................................................................................... 13

1.11

Power cabling ..................................................................................................................................... 13

1.11.1

Shielded motor cable ....................................................................................................................... 13

1.11.2

Double collectors ............................................................................................................................. 13

1.11.3

Cable selection ................................................................................................................................ 13

1.11.4

Cable protection .............................................................................................................................. 14

1.11.5

Cable length .................................................................................................................................... 14

1.11.6

Du/dt filters ...................................................................................................................................... 14

1.12

Signal cabling ..................................................................................................................................... 15

1.12.1

Shielded signal cable....................................................................................................................... 15

1.12.2

Reference signals ............................................................................................................................ 15

1.12.3

Sensor bearing ................................................................................................................................ 15

1.12.4

Encoder .......................................................................................................................................... 15

1.13

EMC compatible grounding ................................................................................................................. 15

1.13.1

Construction connections ................................................................................................................ 15

1.13.2

Cable connections ........................................................................................................................... 15

1.13.3

Shielded control cables ................................................................................................................... 15

COMPONENTS................................................................................................................................ 16

1.14

Inverter ............................................................................................................................................... 16

1.14.1

Power supply unit (PSU).................................................................................................................. 17

1.14.2

Control unit (CSU) ........................................................................................................................... 17

1.14.3

Basic I/O board (Slot A) ................................................................................................................... 18

1.14.4

Relay / Thermistor board (Slot B) ..................................................................................................... 18

1.14.5

SSU Speed Supervision board (Slot C)............................................................................................ 18

1.14.6

I/O Extension board (Slot D) ............................................................................................................ 19

1.14.7

System bus board (Slot E, option) ................................................................................................... 19

1.15

Control voltage transformer ................................................................................................................. 19

1.16

Speed sensors .................................................................................................................................... 20

1.16.1

Sensor bearing ................................................................................................................................ 20

1.16.2

Encoder .......................................................................................................................................... 21

1.16.3

Proximity switch .............................................................................................................................. 21

1.16.4

Buffer amplifier KAE234 .................................................................................................................. 23

1.17

Brake controllers ................................................................................................................................. 23

1.17.1

REC12 ............................................................................................................................................ 23

1.17.2

ESD141 .......................................................................................................................................... 24