Wayne-Dalton TORQUEMASTER 6100 - Manual (Page 22)

Tools Needed:
22
Tools Needed:
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
Pre-wrap the Torquemaster ® Plus cable drum
with the counter balance cable 1-1/2 wraps.
To install the cable drum, slide the correct cable
drum over the winding shaft until the cable drum
seats against the TorqueMaster
® Plus spring tube
assembly.
The winding shaft must extend past the cable
drum far enough to expose the splines and the
groove. align the winding shaft groove with the
round notch in the flagangle.
for double spring applications, repeat for
opposite side.
for single spring applications, pre-wrap the left
hand Torquemaster
® Plus cable drum with
counterbalance cable 1-1/2 wraps and insert the
loose winding shaft into the cable drum prior to
sliding the cable drum over the TorqueMaster
®
spring tube assembly.
NOTE: On single spring applications, take care in
handling the loose winding shaft (left side) so
that it does not slide back into the TorqueMaster
®
Plus spring tube assembly.
WINDING shafT
CablE DRuM
GROOVE
ROuND NOTCh
flaGaNGlE
sPlINEs
COuNTERbalaNCE CablE
CablE
DRuM WINDING shafT
sPlINEs
GROOVE
lOOsE WINDING
shafT
IMPORTANT: WaRNING TaGs MusT bE
sECuREly aTTaChED TO bOTh END
bRaCkETs.
End brackets are right and left hand.
you can identify the right hand end
bracket by the disconnect cable guide
hole in the top of the bracket.
beginning with either side, slide the
end bracket onto the winding shaft so
that the grooves in the ratchet wheel fit
onto the winding shaft splines.
secure end bracket to the jamb using
(1) 5/16” x 1-5/8” hex head lag screw
and (1) 5/16”-18 x 3/4” carriage bolt
and hex nut.
Repeat for other end bracket.
22
End brackets
Power Drill
5/16” Wrench
7/16” socket
Driver
step ladder
Cable Drum
No space betwee n Ratc het Pawl a nd Cabl e Dr um indicat es engagement
Cable Drum Ratc het Paw l
ENGAGE D SIDE VIEW
No space betw een Ratch et Pawl and Cable Drum
ENGAG ED UNDE RNE ATH VIEW
Space between Ratchet Pawl and Cable Drum non- indicates engage
men t
Cable Dru m
Ratch et Pawl
DIS ENG AGED SIDE VIEW
No space betwee
n Ratch et Pawl and
DISE NGAGED UND ERNE ATH VIEW
UPPE R PO SITION
LOWE R PO SITION
LOWER POSIT ION SIDE VIEW
UPPE R PO SITIO N SI DE VIE W
Ratch et Pawl in Lowe
r Position
Ratc het Paw l in Upper Posit ion
Use th ese Illu strat ion, in conju nctio n with the I nstruc tions o n th e other side of
this lab el. WARNIN
G
Rach et Bra cket is
unde r
EXTR
EME SP RING TENS ION.
To av oid p ossib le se vere or
fatal in
jury, D O NO T re mov e
faste ners from ratch et bra cket
until sp
ring(s)
are fu lly
wnw ound.
To sa fely u nwind spring
(s)
read
and fo llow the
direc tions in th e
installat
ion instru
ctions /owner
s
manu al.
DO N OT R EMO VE T HIS T AG.
sPlINEs
WINDING
shafT
GROOVE
DIsCONNECT
CablE GuIDE
hOlE
RIGhT END
bRaCkET
WaRNING
TaG
Cable Drums Continued...