Polaris Offroad Vehicle - Manual (Page 90)

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MAINTENANCE
Periodic Maintenance Schedule (Cont.)
Item Hours or
Odometer
Frequency Remarks
J L Fuel System 100 hours 12 months Check for leaks at tank cap, lines, fuel
valve, filter, pump and carburetor. Re-
place lines every two years.
J Fuel Filter 100 hrs 12 months Replace annually
Carburetor Float Bowl 50 hrs 6 months Drain bowl periodically and prior to stor-
age
L Idle Speed As Required As Required Adjust
J Throttle Cable/ETC Switch 50 hrs 6 months Inspect--adjust, lubricate, replace if nec-
essary; pre-ride inspection item
L Choke (Enricher) Cable 50 hrs 6 months Inspect--adjust, lubricate, replace if nec-
essary
Coolant/Level Inspection Daily Daily Replace engine coolant every two
years
Coolant strength/pressure test
system
100 hrs 6 months Inspect strength seasonally; pressure
test system annually
Radiator 100 hrs 12 months Inspect/clean external surface
Cooling System hoses 100 hrs 12 months Inspect
Spark arrestor 100 hrs 12 months Clean out
Recoil housing As required As required Drain moisture out after riding in water
" General Lubrication 50 hrs 3 months Lubricate all fittings, pivots, cables, etc.
" Front hubs/fluid check (AWD) 50 hrs 6 months Check monthly
" Front hubs/fluid change (AWD) 100 hrs 12 months
" Front Gearcase OIl (shaft drive) 100 hrs 12 months Check monthly and change annually
" Transmission Oil Level 25 hrs Monthly Inspect monthly; change annually
Shift linkage 50 hrs 6 months Inspect, lubricate, adjust
J Shift selector box 200 hrs 24 months Change lubricant every two years
J Drive belt 50 hrs 6 months Inspect--adjust, replace if necessary
J Clutches (drive and driven) 100 hrs 12 months Inspect, clean
J Steering 50 hrs 6 months Inspect daily, lubricate
J Toe adjustment As required As required Periodic inspection, adjust when parts
are replaced
" Rear Axle 50 hrs 6 months Inspect bearings
" Front Suspension 50 hrs 6 months Inspect--lubricate, tighten fasteners
" Rear Suspension 50 hrs 6 months Inspect, tighten fasteners
J Front wheel bearings 300 hrs 36 months Replace
" Drive Chain(s) 50 hrs 6 months Inspect daily, adjust and lubricate if
needed
Battery 20 hrs monthly Check Terminals/clean/check fluid level
Headlight Aim As required As required Adjust if necessary