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Polaris Offroad Vehicle User Manual

Page 120

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110

MAINTENANCE

Oil Pump Bleeding Procedure

1. Fill the oil reservoir with Polaris injector oil.
2. Loosening the bleeder screw is only necessary when the oil supply line has

been disconnected from the pump or the oil reservoir and supply line have

been completely run out of oil. In these cases, loosen the pump bleed screw

one full turn. Allow oil to flow from the bleed screw for five to ten seconds. Tight-

en bleed screw. CAUTION: Never run the engine with the bleed screw loose.

Loss of oil will cause serious engine damage.

3. Start the engine and rotate the oil pump lever to its full open position. With the

engine at idle, hold the lever up for thirty seconds to make sure all air is out of

the system.

Throttle Cable Adjustment

400 Engines

Vehicles with 400 engines do not utilize a cable sleeve jam nut. You will need to

bottom the cable to the carburetor slidevalve cap. Adjust at throttle cable adjuster

on throttle block.

Throttle Cable

250 and 300 Engines

If the proper throttle freeplay cannot be obtained with the throttle block adjuster, ad-

just cable at carburetor using the following procedure.
Loosen throttle cable sleeve jam nut (A)

located on the carburetor slidevalve cap.

Rotate cable sleeve (B) counterclock-

wise until carb slide and oil pump lever

rise together when throttle lever is being

depressed slightly. This can be checked

by placing the transmission in neutral, id-

ling the engine, and observing the oil

pump lever while depressing the throttle

lever slightly. The lever should begin

moving when the engine RPM begins to

increase.

A

B